May 2006
DIN 5480-2
ICS 21.120.10
D
Supersedes: see below
Involute splines based on reference diameters –Part 2: Nominal and inspection dimensions
Passverzahnungen mit Evolventenflanken und Bezugsdurchmesser –Teil 2: Nennmaße und Prüfmaße
Supersedes DIN 5480-2:1991-10, DIN 5480-3:1991-10, DIN 5480-4:1991-10, DIN 5480-5:1991-10, DIN 5480-6:1991-10, DIN 5480-7:1991-10, DIN 5480-8:1991-10, DIN 5480-9:1991-10, DIN 5480-10:1991-10, DIN 5480-11:1991-10, DIN 5480-12:1991-10, DIN 5480-13:1991-10 and DIN 5480 Corrigendum 1:1995-11.
Document comprises 40 pages
Daimler AG;019 - HPC D652 - GR/EQS;Translation by DIN-Sprachendienst.
In case of doubt, the German-language original should be consulted as the authoritative text.©
No part of this translation may be reproduced without prior permission of
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DIN 5480-2:2006-05
Contents
Page
Foreword..............................................................................................................................................................3 1 Scope......................................................................................................................................................5 2 Normative references............................................................................................................................5 3 Graphic representation of dimensions and measurements..............................................................6 3.1 Space width/tooth thickness................................................................................................................6 3.2 Diameters................................................................................................................................................6 3.3 Inspection dimensions..........................................................................................................................6 4 Module m = 0,5 mm................................................................................................................................8 5 Module m = 0,6 mm.............................................................................................................................10 6 Module m = 0,75 mm...........................................................................................................................12 7 Module m = 0,8 mm.............................................................................................................................14 8 Module m = 1 mm................................................................................................................................16 9 Module m = 1,25 mm...........................................................................................................................18 10 Module m = 1,5 mm.............................................................................................................................20 11 Module m = 1,75 mm...........................................................................................................................22 12 Module m = 2 mm................................................................................................................................24 13 Module m = 2,5 mm.............................................................................................................................26 14 Module m = 3 mm................................................................................................................................28 15 Module m = 4 mm................................................................................................................................30 16 Module m = 5 mm................................................................................................................................32 17 Module m = 6 mm................................................................................................................................34 18 Module m = 8 mm................................................................................................................................36 19 Module m = 10 mm..............................................................................................................................38 Bibliography.....................................................................................................................................................40 Figures
Figure 1 — Space width/tooth thickness..........................................................................................................6 Figure 2 — Diameters.........................................................................................................................................6 Figure 3 — Inspection dimensions...................................................................................................................6 Figure 4 — Tooth thickness measurement......................................................................................................7
See foreword for relationship to the ISO 4156 series of standards, including ISO 4156 AMD 1:1992, published by the International Organization for Standardization (ISO).
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DIN 5480-2:2006-05
Validity
This standard is valid from 2006-05-01.
Foreword
This series of standards deals with involute splines and spline joints within a module range of 0,5 to 10, having a number of teeth ranging from 6 to 82 and with a pressure angle of 30°. The DIN 5480 series of standards is limited to splines with a pressure angle of 30°, since pressure angles of 37,5° and 45° are covered by ISO 4156.
Involute splines in accordance with ISO 4156 are based on module series. These are not interchangeable with involute splines conforming to the DIN 5480 series of standards.
The DIN 5480 series of standards is based on reference diameters that are independent of the module, allowing an optimal fit to standard ball and roller bearing diameters and reducing the number of different tools required for manufacturing. This series of standards has been revised by Technical Committee 2.1 Passverzahnungen (“Involute splines”) of the Normenauschuss Maschinenbau (Mechanical Engineering Standards Committee). The revision was considered necessary since a review of the DIN 5480 series of standards in accordance with DIN 820-4 had shown that the series had structural and editorial weaknesses. The object of the revision was to combine the individual parts of this standard in a practical, sensible manner. The entire series of standards now consists of only four parts instead of the previous sixteen. DIN 5480 Involute splines based on reference diameters now comprises: ⎯ Part 1: General
⎯ Part 2: Nominal and inspection dimensions ⎯ Part 15: Inspection ⎯ Part 16: Tools
The new edition of DIN 5480-1 deals with fundamental principles, the same as its predecessor, but now also includes fit dimensions and tolerances, these being formerly contained in DIN 5480-14:1986-03. The calculation formulae, tolerances and deviations contained in Part 1 also apply to the other parts of this series of standards. DIN 5480-2 now contains the nominal dimensions and inspection dimensions for the range of items stated above, and incorporates the contents of the former editions of DIN 5480-2 to DIN 5480-13. DIN 5480-15 covers quality inspections of spline joints.
DIN 5480-16 defines the design features of tools for manufacturing involute splines.
Daimler AG;019 - HPC D652 - GR/EQS;3
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DIN 5480-2:2006-05
Amendments
This standard differs from DIN 5480-2:1991-10, DIN 5480-3:1991-10, DIN 5480-4:1991-10, DIN 5480-5:1991-10, DIN 5480-6:1991-10, DIN 5480-7:1991-10, DIN 5480-8:1991-10, DIN 5480-9:1991-10, DIN 5480-10:1991-10, DIN 5480-11:1991-10, DIN 5480-12:1991-10, DIN 5480-13:1991-10 and DIN 5480 Corrigendum 1:1995-11 as follows:
a) The title has been changed to “Involute splines based on reference diameters”. b) The full root radius has been included for shafts.
c) Cold-rolling has been included as a manufacturing process for shafts.
d) The measuring circle (ball or pin) diameters have been taken from DIN 3977, with one exception. e) The standard has been editorially revised. Previous editions
DIN 5480-2: 1966-12; 1974-09; 1986-03; 1991-10 DIN 5480-3: 1966-12; 1974-09; 1986-03; 1991-10 DIN 5480-4: 1966-12; 1974-09; 1986-03; 1991-10 DIN 5480-5: 1966-12; 1974-09; 1986-03; 1991-10 DIN 5480-6: 1966-12; 1974-09; 1986-03; 1991-10 DIN 5480-7: 1966-12; 1974-09; 1986-03; 1991-10 DIN 5480-8: 1966-12; 1974-09; 1986-03; 1991-10 DIN 5480-9: 1966-12; 1974-09; 1986-03; 1991-10 DIN 5480-10: 1966-12; 1974-09; 1986-03; 1991-10 DIN 5480-11: 1966-12; 1975-12; 1986-03; 1991-10 DIN 5480-12: 1966-12; 1974-09; 1986-03; 1991-10 DIN 5480-13: 1966-12; 1974-09; 1986-03; 1991-10 DIN 5480 Corrigendum 1: 1995-11
Daimler AG;019 - HPC D652 - GR/EQS;4
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DIN 5480-2:2006-05
1 Scope
This standard applies to involute splines and spline joints based on reference diameters for connecting hubs and shafts either with a removable connection, a sliding fit or a permanent fit. It lays down the following general characteristics for splines as in this standard: a) They have a standard pressure angle of 30°.
b) The basic rack profile is the same for all pitches, therefore applying a uniform design rule to all profiles. c) They have a side fit profile (a diameter fit is permitted in some cases).
d) Addendum modification is used in order to achieve specific reference diameters.
e) The fit system includes tolerances for effective form deviations so that the effect of such deviations on
backlash is taken into account. The specified range of fundamental deviations and tolerance classes takes due consideration of all requirements. Involute spine joints as in this standard are used for connecting hubs and shafts either with a removable connection, a sliding fit or a permanent fit. They have all the characteristics required for centring the parts and transmitting torques, as well as meeting all the requirements for economical manufacturing.
The theoretical root diameters for hubs and shafts where the dedendum of the basic rack profile, hfP, is 0,55 ⋅ m. The dedendum depends on the manufacturing method used, and can therefore have various values (see DIN 5480-1, Table 3). The root diameters depend on the dedendum.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
DIN 5480-1, Involute splines based on reference diameters – Part 1: General DIN 5480-15, Involute splines based on reference diameters – Part 15: Inspection DIN 5480-16, Involute splines based on reference diameters – Part 16: Tools
Daimler AG;019 - HPC D652 - GR/EQS;5
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DIN 5480-2:2006-05
3 Graphic representation of dimensions and measurements
3.1 Space width/tooth thickness
Figure 1 — Space width/tooth thickness
3.2 Diameters
Key 1 Shaft 2 Hub
Figure 2 — Diameters
3.3 Inspection dimensions
Key
1 Shaft 2 Hub
Dimension M2 between 2 measuring circles
(balls or pins)
Dimension M1 over 2 measuring circles
(balls or pins)
Daimler AG;019 - HPC D652 - GR/EQS;Figure 3 — Inspection dimensions
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DIN 5480-2:2006-05
Key
a) Unfavourable position near the tip b) Favourable position near the V circle
c) Unfavourable position near the root form circle
Figure 4 — Tooth thickness measurement Table 1 — Root fillet radii and deviation factors
Dimensions in mm
Module m mm 0,5 0,6 0,75 0,8 1 1,25 1,5 1,75 2 2,5 3 4 5 6 8 10
Daimler AG;019 - HPC D652 - GR/EQS;Minimum root fillet radius for chip-removal manufacturing methods
ρ F min Nominal value for cold-rolling
ρ F
Deviation factor
A*Wk
0,08 0,27 0,866 0,10 0,32 0,866 0,12 0,40 0,866 0,13 0,43 0,866 0,16 0,54 0,866 0,20 0,67 0,866 0,24 0,81 0,866 0,28 0,94 0,866 0,32 1,08 0,866 0,40 1,35 0,866 0,48 1,62 0,866 0, 2,16 0,866 0,80 – 0,866 0,96 – 0,866 1,28 – 0,866 1,60 – 0,866
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DIN 5480-2:2006-05
4 Module m = 0,5 mm
Table 2 — Nominal dimensions, m = 0,5 mm
Dimensions in mm
Basic data
Refer-Number Pitch Base ence
of teeth diameter diameter
diameter
Nominal dimensions
Shaft Space widthRoot addendum Tooth diam-modification thickness eter
Hub diameters
Devia-tiona
Root form
circle diameterdFf2
Tip diameter
Shaft diameters
Root form circle Tip Root adiameter diameter diameter DeviationdFf1
dB
z d
db x1 ⋅ m e2 = s1 df2 Adf2 min. da2 da1 max. df1 Adf1
6 10 5 4,330 0,225 1,045 6 0,19 5,95 5 5,9 4,95 4,90 –0,41 7 12 6 5,196 0,225 1,045 7 0,19 6,95 6 6,9 5,95 5,90 –0,41 8 14 7 6,062 0,225 1,045 8 0,19 7,95 7 7,9 6,95 6,90 –0,41 9 16 8 6,928 0,225 1,045 9 0,19 8,95 8 8,9 7,95 7,90 –0,41 10 18 9 7,794 0,225 1,045 10 0,19 9,95 9 9,9 8,95 8,90 –0,41 11 20 10 8,660 0,225 1,045 11 0,19 10,95 10 10,9 9,95 9,90 –0,41 12 22 11 9,526 0,225 1,045 12 0,19 11,95 11 11,9 10,95 10,90 –0,41 13 24 12 10,392 0,225 1,045 13 0,20 12,96 12 12,9 11,94 11,90 –0,45 14 26 13 11,258 0,225 1,045 14 0,20 13,96 13 13,9 12,94 12,90 –0,45 15 28 14 12,124 0,225 1,045 15 0,20 14,96 14 14,9 13,94 13,90 –0,45 16 30 15 12,990 0,225 1,045 16 0,20 15,96 15 15,9 14,94 14,90 –0,45 17 32 16 13,856 0,225 1,045 17 0,20 16,96 16 16,9 15,94 15,90 –0,45 18 34 17 14,722 0,225 1,045 18 0,20 17,96 17 17,9 16,94 16,90 –0,45 19 36 18 15,588 0,225 1,045 19 0,20 18,96 18 18,9 17,94 17,90 –0,45 20 38 19 16,454 0,225 1,045 20 0,20 19,96 19 19,9 18,94 18,90 –0,45 21 40 20 17,321 0,225 1,045 21 0,20 20,96 20 20,9 19,94 19,90 –0,45 22 42 21 18,187 0,225 1,045 22 0,20 21,96 21 21,9 20,94 20,90 –0,45 23 44 22 19,053 0,225 1,045 23 0,20 22,96 22 22,9 21,94 21,90 –0,45 24 46 23 19,919 0,225 1,045 24 0,20 23,96 23 23,9 22,94 22,90 –0,45 25 48 24 20,785 0,225 1,045 25 0,20 24,96 24 24,9 23,94 23,90 –0,45 26 50 25 21,651 0,225 1,045 26 0,21 25,96 25 25,9 24,94 24,90 –0,49 27 52 26 22,517 0,225 1,045 27 0,21 26,96 26 26,9 25,94 25,90 –0,49 28 54 27 23,383 0,225 1,045 28 0,21 27,96 27 27,9 26,94 26,90 –0,49 29 56 28 24,249 0,225 1,045 29 0,21 28,96 28 28,9 27,94 27,90 –0,49 30 58 29 25,115 0,225 1,045 30 0,21 29,96 29 29,9 28,94 28,90 –0,49 31 60 30 25,981 0,225 1,045 31 0,21 30,96 30 30,9 29,94 29,90 –0,49 32 62 31 26,847 0,225 1,045 32 0,21 31,96 31 31,9 30,94 30,90 –0,49 33 32 27,713 0,225 1,045 33 0,21 32,96 32 32,9 31,94 31,90 –0,49 34 66 33 28,579 0,225 1,045 34 0,21 33,96 33 33,9 32,94 32,90 –0,49 35 68 34 29,445 0,225 1,045 35 0,21 34,96 34 34,9 33,94 33,90 –0,49 36 70 35 30,311 0,225 1,045 36 0,21 35,96 35 35,9 34,94 34,90 –0,49 37 72 36 31,177 0,225 1,045 37 0,21 36,96 36 36,9 35,94 35,90 –0,49 38 74 37 32,043 0,225 1,045 38 0,21 37,96 37 37,9 36,94 36,90 –0,49 39 76 38 32,909 0,225 1,045 39 0,21 38,96 38 38,9 37,94 37,90 –0,49 40 78 39 33,775 0,225 1,045 40 0,21 39,96 39 39,9 38,94 38,90 –0,49 a
Daimler AG;019 - HPC D652 - GR/EQS;The deviation values given here relate to chip-cutting machining methods and the theoretical root diameter (see DIN 5480-1, 7.1). The deviation for cold-rolled splines is –0,76 ⋅ m.
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DIN 5480-2:2006-05
Table 3 — Inspection dimensions, m = 0,5 mm
Dimensions in mm
Basic data
Reference diameter
Hub dimensions
Deviation factor
Measuring circle diameter
Shaft dimensions
Nominal dimension
Deviation factor
Number of teeth measured
Nominal dimension
Number Measuring Nominal of teeth circle diameter dimension
dB z DM M2
A*M2
DM M1
A*M1 k Wk 3,859
3,905 3,952 5,359 5,405 5,452 6,859 6,905 6,952 8,359 8,405 8,452 9,859 9,905 9,952 11,359 11,405 11,452 12,859 12,905 12,952 14,359 14,405 14,452 15,859 15,905 15,952 17,359 17,405 17,452 18,859 18,905 18,952 20,359 20,405
a 6 10 1,0 3,797 2,01 1,25 7,511 1,20 3 7 12 1,0 4,800 1,95 1,25 8,540 1,23 3 a 8 14 1,0 5,801 1,91 1,25 9,5 1,27 3 a 9 16 1,0 6,803 1,88 1,25 10,584 1,29 4 10 18 1,0 7,804 1,86 1,0 10,961 1,39 4 a 11 20 1,0 8,804 1,85 1,0 11,970 1,41 4 12 22 1,0 9,805 1,84 1,0 12,978 1,43 5 13 24 1,0 10,805 1,83 1,0 13,985 1,44 5 a 14 26 1,0 11,806 1,82 1,0 14,991 1,46 5 15 28 1,0 12,806 1,81 1,0 15,996 1,47 6 16 30 1,0 13,807 1,80 1,0 17,001 1,48 6 a 17 32 1,0 14,807 1,80 1,0 18,005 1,49 6 18 34 1,0 15,807 1,80 1,0 19,009 1,50 7 19 36 1,0 16,807 1,79 1,0 20,013 1,51 7 a 20 38 1,0 17,807 1,79 1,0 21,016 1,52 7 21 40 1,0 18,808 1,79 1,0 22,019 1,53 8 22 42 1,0 19,808 1,78 1,0 23,022 1,54 8 a 23 44 1,0 20,808 1,78 1,0 24,024 1,54 8 24 46 1,0 21,808 1,78 1,0 25,026 1,55 9 25 48 1,0 22,808 1,78 1,0 26,029 1,55 9 a 26 50 1,0 23,808 1,77 1,0 27,031 1,56 9 27 52 1,0 24,808 1,77 1,0 28,033 1,57 10 28 54 1,0 25,808 1,77 1,0 29,034 1,57 10 a 29 56 1,0 26,808 1,77 1,0 30,036 1,57 10 30 58 1,0 27,808 1,77 1,0 31,038 1,58 11 31 60 1,0 28,808 1,77 1,0 32,039 1,58 11 a 32 62 1,0 29,809 1,77 1,0 33,040 1,59 11 33 1,0 30,809 1,76 1,0 34,042 1,59 12 34 66 1,0 31,809 1,76 1,0 35,043 1,59 12 a 35 68 1,0 32,809 1,76 1,0 36,044 1,60 12 36 70 1,0 33,809 1,76 1,0 37,045 1,60 13 37 72 1,0 34,809 1,76 1,0 38,046 1,60 13 a 38 74 1,0 35,809 1,76 1,0 39,048 1,61 13 39 76 1,0 36,809 1,76 1,0 40,048 1,61 14 40 78 1,0 37,809 1,76 1,0 41,049 1,61 14 a
These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip. Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other tooth thickness measurements not identified by a.
Daimler AG;019 - HPC D652 - GR/EQS;9
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DIN 5480-2:2006-05
5 Module m = 0,6 mm
Table 4 — Nominal dimensions, m = 0,6 mm
Dimensions in mm
Basic data
Nominal
dimensions
Hub diameter
Root form Tip circle Devia-diam-diametertion eter dFf2
Tip
diameter
Shaft diameter
Root form circle Root diameter diameter
Deviation
Refer-Num-Shaft Space width Root
Pitch Base
ence ber of addendum Tooth diam-diameter diameter diameter teeth modification thickness eter
dFf1
dB z d db x1 ⋅ m e2 = s1 df2 Adf2
min.
da2 da1
max.
df1 Adf1
Daimler AG;019 - HPC D652 - GR/EQS;6 8 4,8 4,157 0,27 1,254 6 0,21 5,93 4,8 5,88 4,75 4,68 –0,43 7 10 6,0 5,196 0,17 1,139 7 0,21 6,93 5,8 6,88 5,75 5,68 –0,43 8 12 7,2 6,235 0,07 1,023 8 0,21 7,93 6,8 7,88 6,75 6,68 –0,43 9 13 7,8 6,755 0,27 1,254 9 0,21 8,93 7,8 8,88 7,75 7,68 –0,43 10 15 9,0 7,794 0,17 1,139 10 0,21 9,93 8,8 9,88 8,75 8,68 –0,43 11 17 10,2 8,833 0,07 1,023 11 0,21 10,93 9,8 10,88 9,75 9,68 –0,43 12 18 10,8 9,353 0,27 1,254 12 0,21 11,93 10,811,88 10,75 10,68 –0,43 13 20 12,0 10,392 0,17 1,139 13 0,22 12,94 11,812,88 11,74 11,68 –0,47 14 22 13,2 11,432 0,07 1,023 14 0,22 13,94 12,813,88 12,74 12,68 –0,47 15 23 13,8 11,951 0,27 1,254 15 0,22 14,94 13,814,88 13,74 13,68 –0,47 16 25 15,0 12,990 0,17 1,139 16 0,22 15,94 14,815,88 14,74 14,68 –0,47 17 27 16,2 14,030 0,07 1,023 17 0,22 16,94 15,816,88 15,74 15,68 –0,47 18 28 16,8 14,549 0,27 1,254 18 0,22 17,94 16,817,88 16,74 16,68 –0,47 19 30 18,0 15,588 0,17 1,139 19 0,22 18,94 17,818,88 17,74 17,68 –0,47 20 32 19,2 16,628 0,07 1,023 20 0,22 19,94 18,819,88 18,74 18,68 –0,47 21 34 20,4 17,667 –0,03 0,908 21 0,22 20,94 19,820,88 19,74 19,68 –0,47 22 35 21,0 18,187 0,17 1,139 22 0,22 21,94 20,821,88 20,74 20,68 –0,47 23 37 22,2 19,226 0,07 1,023 23 0,22 22,94 21,822,88 21,74 21,68 –0,47 24 38 22,8 19,745 0,27 1,254 24 0,22 23,94 22,823,88 22,74 22,68 –0,47 25 40 24,0 20,785 0,17 1,139 25 0,22 24,94 23,824,88 23,74 23,68 –0,47 26 42 25,2 21,824 0,07 1,023 26 0,23 25,94 24,825,88 24,74 24,68 –0,51 27 44 26,4 22,863 –0,03 0,908 27 0,23 26,94 25,826,88 25,74 25,68 –0,51 28 45 27,0 23,383 0,17 1,139 28 0,23 27,94 26,827,88 26,74 26,68 –0,51 29 47 28,2 24,422 0,07 1,023 29 0,23 28,94 27,828,88 27,74 27,68 –0,51 30 48 28,8 24,942 0,27 1,254 30 0,23 29,94 28,829,88 28,74 28,68 –0,51 31 50 30,0 25,981 0,17 1,139 31 0,23 30,94 29,830,88 29,74 29,68 –0,51 32 52 31,2 27,020 0,07 1,023 32 0,23 31,94 30,831,88 30,74 30,68 –0,51 33 54 32,4 28,059 –0,03 0,908 33 0,23 32,94 31,832,88 31,74 31,68 –0,51 34 55 33,0 28,579 0,17 1,139 34 0,23 33,94 32,833,88 32,74 32,68 –0,51 35 57 34,2 29,618 0,07 1,023 35 0,23 34,94 33,834,88 33,74 33,68 –0,51 36 58 34,8 30,138 0,27 1,254 36 0,23 35,94 34,835,88 34,74 34,68 –0,51 37 60 36,0 31,177 0,17 1,139 37 0,23 36,94 35,836,88 35,74 35,68 –0,51 38 62 37,2 32,216 0,07 1,023 38 0,23 37,94 36,837,88 36,74 36,68 –0,51 39 38,4 33,255 –0,03 0,908 39 0,23 38,94 37,838,88 37,74 37,68 –0,51 40 38,4 33,255 0,47 1,485 40 0,23 39,94 38,839,88 38,74 38,68 –0,51 42 68 40,8 35,334 0,27 1,254 42 0,23 41,94 40,841,88 40,74 40,68 –0,51 45 74 44,4 38,452 –0,03 0,908 45 0,23 44,94 43,844,88 43,74 43,68 –0,51 47 76 45,6 39,491 0,37 1,370 47 0,23 46,94 45,846,88 45,74 45,68 –0,51 48 78 46,8 40,530 0,27 1,254 48 0,23 47,94 46,847,88 46,74 46,68 –0,51
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DIN 5480-2:2006-05
Table 5 — Inspection dimensions, m = 0,6 mm
Dimensions in mm
Basic data
Hub dimensions
Nominal dimension
Deviation factor
Measuring circle diameter
Shaft dimensions
Nominal dimension
Deviation factor
Number of teeth measured
Nominal dimension
Reference Number of Measuring diameter teeth circle diameter
dB z DM 6 8 7 10 8 12 9 13 10 15 11 17 12 18 13 20 14 22 15 23 16 25 17 27 18 28 19 30 20 32 21 34 22 35 23 37 24 38 25 40 26 42 27 44 28 45 29 47 30 48 31 50 32 52 33 54 34 55 35 57 36 58 37 60 38 62 39 40 42 68 45 74 47 76 48 78 Daimler AG;019 - HPC D652 - GR/EQS;M2
A*M2
DM M1
A*M1 k Wk
2,942
2,8 4,486 4,714 4,670 6,258 6,486 6,442 6,398 8,258 8,214 8,170 10,030 9,986 9,942 9,8 11,758 11,714 11,942 11,8 13,486 13,442 13,670 15,258 15,486 15,442 15,398 15,354 17,214 17,170 19,030 18,986 18,942 18,8 21,030 20,942 22,442 24,530 24,486
a 1,0 3,9 1,58 1,75 8,348 1,12 2 a 1,0 4,972 1,76 1,5 8,874 1,22 2 1,0 5,959 1,95 1,25 9,327 1,36 3 1,0 6,909 1,62 1,5 10,795 1,24 3 a 1,0 7,923 1,74 1,25 11,250 1,36 3 a 1,0 8,921 1,86 1,25 12,307 1,42 4 1,0 9,969 1,66 1,5 13,922 1,32 4 1,0 10,972 1,74 1,25 14,333 1,43 4 1,0 11,966 1,84 1,25 15,372 1,47 4 1,0 12,937 1,67 1,25 16,275 1,42 5 1,0 13,943 1,74 1,25 17,319 1,46 5 1,0 14,940 1,81 1,25 18,356 1,51 5 1,0 15,970 1,68 1,25 19,330 1,46 6 1,0 16,972 1,74 1,25 20,365 1,50 6 1,0 17,968 1,80 1,25 21,394 1,53 6 1,0 18,957 1,86 1,25 22,417 1,57 6 1,0 19,951 1,74 1,25 23,353 1,52 7 1,0 20,949 1,79 1,25 24,380 1,55 7 a 1,0 21,971 1,69 1,25 25,356 1,51 7 a 1,0 22,972 1,74 1,25 26,384 1,54 7 1,0 23,969 1,78 1,25 27,407 1,57 8 1,0 24,961 1,83 1,25 28,425 1,60 8 a 1,0 25,956 1,74 1,25 29,374 1,56 8 a 1,0 26,954 1,78 1,25 30,395 1,58 9 1,0 27,971 1,70 1,25 31,374 1,54 9 1,0 28,972 1,74 1,25 32,396 1,57 9 a 1,0 29,970 1,77 1,25 33,415 1,60 9 a 1,0 30,963 1,81 1,25 34,431 1,62 9 1,0 31,959 1,74 1,25 35,387 1,58 10 1,0 32,957 1,77 1,25 36,405 1,61 10 1,0 33,971 1,71 1,25 37,386 1,57 11 1,0 34,972 1,74 1,25 38,405 1,59 11 1,0 35,970 1,77 1,25 39,421 1,61 11 1,0 36,965 1,80 1,25 40,434 1, 11 1,0 37,960 1,66 1,25 41,353 1,55 12 a 1,0 39,971 1,71 1,25 43,395 1,59 12 1,0 42,966 1,79 1,25 46,437 1,65 13 1,0 44,968 1,69 1,25 48,385 1,59 14 1,0 45,971 1,71 1,25 49,402 1,60 14
a
These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other tooth thickness measurements not identified by a.
11
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
6 Module m = 0,75 mm
Table 6 — Nominal dimensions, m = 0,75 mm
Dimensions in mm
Basic data
Refer-Num-Pitch ence ber of
diameter
diameter teeth
Base diameter
Nominal dimensions
Shaft
Space
Root adden-width
diam-dum
Tooth
eter modifica-thickness
tion
Hub diameter
Root form
Tip circle
Deviationdiameterdiam-eter dFf2
Shaft diameter
Root form
circle Tip Root diameter diameter diameter dFf1
Deviation
dB
z d
db x1 ⋅ m e2 = s1 df2 Adf2
min.
da2 4,5 5,5 6,5 7,5 8,5 9,5 10,5 11,5 12,5 13,5 14,5 15,5 16,5 17,5 18,5 19,5 20,5 21,5 22,5 23,5 24,5 25,5 26,5 27,5 28,5 29,5 30,5 31,5 32,5 33,5 34,5 35,5 36,5 37,5 38,5 40,5 43,5 45,5 46,5 48,5 50,5 53,5
da1 5,85 6,85 7,85 8,85 9,85 10,85 11,85 12,85 13,85 14,85 15,85 16,85 17,85 18,85 19,85 20,85 21,85 22,85 23,85 24,85 25,85 26,85 27,85 28,85 29,85 30,85 31,85 32,85 33,85 34,85 35,85 36,85 37,85 38,85 39,85 41,85 44,85 46,85 47,85 49,85 51,85 54,85
max. 4,45 5,45 6,45 7,45 8,45 9,45 10,45 11,44 12,44 13,44 14,44 15,44 16,44 17,44 18,44 19,44 20,44 21,44 22,44 23,44 24,44 25,44 26,44 27,44 28,44 29,44 30,44 31,44 32,44 33,44 34,44 35,44 36,44 37,44 38,44 40,44 43,44 45,44 46,44 48,44 50,43 53,43
df1 Adf1
Daimler AG;019 - HPC D652 - GR/EQS;6 6 4,50 3,7 0,3375 1,568 6 0,24 5,90 7 8 6,00 5,196 0,0875 1,279 7 0,24 6,90 8 9 6,75 5,846 0,2125 1,423 8 0,24 7,90 9 10 7,50 6,495 0,3375 1,568 9 0,24 8,90 10 12 9,00 7,794 0,0875 1,279 10 0,24 9,90 11 13 9,75 8,444 0,2125 1,423 11 0,24 10,90 12 14 10,50 9,093 0,3375 1,568 12 0,24 11,90 13 16 12,00 10,392 0,0875 1,279 13 0,25 12,91 14 17 12,75 11,042 0,2125 1,423 14 0,25 13,91 15 18 13,50 11,691 0,3375 1,568 15 0,25 14,91 16 20 15,00 12,990 0,0875 1,279 16 0,25 15,91 17 21 15,75 13,0 0,2125 1,423 17 0,25 16,91 18 22 16,50 14,2 0,3375 1,568 18 0,25 17,91 19 24 18,00 15,588 0,0875 1,279 19 0,25 18,91 20 25 18,75 16,238 0,2125 1,423 20 0,25 19,91 21 26 19,50 16,887 0,3375 1,568 21 0,25 20,91 22 28 21,00 18,187 0,0875 1,279 22 0,25 21,91 23 29 21,75 18,836 0,2125 1,423 23 0,25 22,91 24 30 22,50 19,486 0,3375 1,568 24 0,25 23,91 25 32 24,00 20,785 0,0875 1,279 25 0,25 24,91 26 33 24,75 21,434 0,2125 1,423 26 0,26 25,91 27 34 25,50 22,084 0,3375 1,568 27 0,26 26,91 28 36 27,00 23,383 0,0875 1,279 28 0,26 27,91 29 37 27,75 24,032 0,2125 1,423 29 0,26 28,91 30 38 28,50 24,682 0,3375 1,568 30 0,26 29,91 31 40 30,00 25,981 0,0875 1,279 31 0,26 30,91 32 41 30,75 26,630 0,2125 1,423 32 0,26 31,91 33 42 31,50 27,280 0,3375 1,568 33 0,26 32,91 34 44 33,00 28,579 0,0875 1,279 34 0,26 33,91 35 45 33,75 29,228 0,2125 1,423 35 0,26 34,91 36 46 34,50 29,878 0,3375 1,568 36 0,26 35,91 37 48 36,00 31,177 0,0875 1,279 37 0,26 36,91 38 49 36,75 31,826 0,2125 1,423 38 0,26 37,91 39 50 37,50 32,476 0,3375 1,568 39 0,26 38,91 40 52 39,00 33,775 0,0875 1,279 40 0,26 39,91 42 54 40,50 35,074 0,3375 1,568 42 0,26 41,91 45 58 43,50 37,672 0,3375 1,568 45 0,26 44,91 47 60 45,00 38,971 0,5875 1,856 47 0,26 46,91 48 62 46,50 40,270 0,3375 1,568 48 0,26 47,91 50 48,00 41,569 0,5875 1,856 50 0,26 49,91 52 68 51,00 44,167 0,0875 1,279 52 0,27 51,92 55 72 54,00 46,765 0,0875 1,279 55 0,27 54,92 4,35 –0,46 5,35 –0,46 6,35 –0,46 7,35 –0,46 8,35 –0,46 9,35 –0,46 10,35 –0,46 11,35 –0,50 12,35 –0,50 13,35 –0,50 14,35 –0,50 15,35 –0,50 16,35 –0,50 17,35 –0,50 18,35 –0,50 19,35 –0,50 20,35 –0,50 21,35 –0,50 22,35 –0,50 23,35 –0,50 24,35 –0,54 25,35 –0,54 26,35 –0,54 27,35 –0,54 28,35 –0,54 29,35 –0,54 30,35 –0,54 31,35 –0,54 32,35 –0,54 33,35 –0,54 34,35 –0,54 35,35 –0,54 36,35 –0,54 37,35 –0,54 38,35 –0,54 40,35 –0,54 43,35 –0,54 45,35 –0,54 46,35 –0,54 48,35 –0,54 50,35 –0,58 53,35 –0,58 12
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
Table 7 — Inspection dimensions, m = 0,75 mm
Dimensions in mm
Basic data
Hub dimensions
Nominal dimension
Deviation Measuring factor circle diameter
Shaft dimensions
Nominal
dimension
Deviation factor
Number of teeth measured
Nominal dimension
Reference Number of Measuring diameter teeth circle diameter
dB z DM M2
A*M2
DM M1
A*M1 k Wk
Daimler AG;019 - HPC D652 - GR/EQS; 6 6 1,5 2,673 2,42 2,75 10,087 1,02 2 3,608
7 8 1,25 4,438 2,13 1,75 9,072 1,23 2 3,428 a 8 9 1,25 5,363 1,73 1,75 9,4 1,21 2 3,588 a 9 10 1,5 5,695 2,01 2,0 11,5 1,18 3 5,788 10 12 1,25 7,449 1,95 1,5 11,497 1,38 3 5,608 11 13 1,25 8,395 1,74 1,5 12,374 1,35 3 5,768 a 12 14 1,5 8,702 1,91 1,75 14,037 1,29 3 5,928 13 16 1,25 10,454 1,88 1,5 14,522 1,44 3 5,747 14 17 1,25 11,411 1,74 1,5 15,424 1,41 4 7,948 15 18 1,25 12,461 1,66 1,5 16,442 1,39 4 8,108 16 20 1,25 13,457 1,85 1,5 17,539 1,48 4 7,928 a 17 21 1,25 14,421 1,74 1,5 18,457 1,45 4 8,088 18 22 1,5 14,707 1,84 1,5 19,467 1,43 5 10,288 19 24 1,25 16,458 1,83 1,5 20,552 1,51 5 10,108 20 25 1,25 17,428 1,74 1,5 21,481 1,48 5 10,268 a 21 26 1,50 17,709 1,82 1,5 22,486 1,46 5 10,428 a 22 28 1,25 19,459 1,81 1,5 23,561 1,53 5 10,247 23 29 1,25 20,434 1,74 1,5 24,499 1,50 6 12,448 24 30 1,25 21,463 1,69 1,5 25,501 1,48 6 12,608 25 32 1,25 22,460 1,80 1,5 26,569 1,55 6 12,428 a 26 33 1,25 23,437 1,74 1,5 27,513 1,52 6 12,588 27 34 1,25 24,463 1,69 1,5 28,514 1,50 7 14,788 28 36 1,25 25,461 1,79 1,5 29,575 1,56 7 14,608 29 37 1,25 26,440 1,74 1,5 30,524 1,54 7 14,768 a 30 38 1,25 27,463 1,69 1,5 31,524 1,52 7 14,928 a 31 40 1,25 28,461 1,79 1,5 32,580 1,58 7 14,747 32 41 1,25 29,443 1,74 1,5 33,534 1,55 8 16,948 33 42 1,25 30,463 1,70 1,5 34,532 1,54 8 17,108 34 44 1,25 31,462 1,78 1,5 35,584 1,59 8 16,928 a 35 45 1,25 32,445 1,74 1,5 36,542 1,57 8 17,088 36 46 1,25 33,4 1,70 1,5 37,540 1,55 9 19,288 37 48 1,25 34,462 1,78 1,5 38,588 1,60 9 19,108 38 49 1,25 35,447 1,74 1,5 39,549 1,58 9 19,268 a 39 50 1,25 36,4 1,70 1,5 40,546 1,56 9 19,428 a 40 52 1,25 37,462 1,77 1,5 41,591 1,61 9 19,247 42 54 1,25 39,4 1,71 1,5 43,552 1,57 10 21,608 45 58 1,25 42,4 1,71 1,5 46,556 1,58 11 23,788 a 47 60 1,25 44,450 1,66 1,5 48,510 1,55 11 24,108 a 48 62 1,25 45,4 1,71 1,5 49,561 1,59 11 23,928 50 1,25 47,451 1,66 1,5 51,517 1,56 12 26,288 52 68 1,25 49,463 1,76 1,5 53,600 1,63 12 25,928 55 72 1,25 52,463 1,76 1,5 56,602 1, 13 28,108 a
These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip. Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other tooth thickness measurements not identified by a.
13
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
7 Module m = 0,8 mm
Table 8 — Nominal dimensions, m = 0,8 mm
Dimensions in mm
Basic data
Refer-ence diam-eter
Num-ber of teeth
Pitch diam-eter
Base diameter
Nominal dimensions
Shaft Space width Root addendum Tooth diam-modification thickness eter
Hub diameter
Devia-tion
Root form
Tip circle
diam-diameter
eter
dFf2
Tip diameter
Shaft diameter
Root form circle diameter
Root diameter
Deviation
dB
z d
db x1 ⋅ m e2 = s1 df2 Adf2
min.
da2 4,4 5,4 6,4 7,4 8,4 9,4 10,411,412,413,414,415,416,417,418,418,419,420,421,422,423,424,425,426,427,428,429,430,431,432,433,434,435,436,437,438,440,443,445,446,448,450,453,456,458,4
da1 5,84 6,84 7,84 8,84 9,84 10,84 11,84 12,84 13,84 14,84 15,84 16,84 17,84 18,84 19,84 19,84 20,84 21,84 22,84 23,84 24,84 25,84 26,84 27,84 28,84 29,84 30,84 31,84 32,84 33,84 34,84 35,84 36,84 37,84 38,84 39,84 41,84 44,84 46,84 47,84 49,84 51,84 54,84 57,84 59,84
dFf1 max. 4,35 5,35 6,35 7,35 8,35 9,35 10,35 11,34 12,34 13,34 14,34 15,34 16,34 17,34 18,34 18,34 19,34 20,34 21,34 22,34 23,34 24,34 25,34 26,34 27,34 28,34 29,34 30,34 31,34 32,34 33,34 34,34 35,34 36,34 37,34 38,34 40,34 43,34 45,34 46,34 48,34 50,33 53,33 56,33 58,33
df1 Adf1
Daimler AG;019 - HPC D652 - GR/EQS;6 6 4,8 4,157 0,16 1,441 6 0,25 5, 7 7 5,6 4,850 0,26 1,557 7 0,25 6, 8 8 6,4 5,543 0,36 1,672 8 0,25 7, 9 10 8,0 6,928 0,06 1,326 9 0,25 8, 10 11 8,8 7,621 0,16 1,441 10 0,25 9, 11 12 9,6 8,314 0,26 1,557 11 0,25 10, 12 13 10,4 9,007 0,36 1,672 12 0,25 11, 13 15 12,0 10,392 0,06 1,326 13 0,26 12,90 14 16 12,8 11,085 0,16 1,441 14 0,26 13,90 15 17 13,6 11,778 0,26 1,557 15 0,26 14,90 16 18 14,4 12,471 0,36 1,672 16 0,26 15,90 17 20 16,0 13,856 0,06 1,326 17 0,26 16,90 18 21 16,8 14,549 0,16 1,441 18 0,26 17,90 19 22 17,6 15,242 0,26 1,557 19 0,26 18,90 20 23 18,4 15,935 0,36 1,672 20 0,26 19,90 20 24 19,2 16,628 –0,04 1,210 20 0,26 19,90 21 25 20,0 17,321 0,06 1,326 21 0,26 20,90 22 26 20,8 18,013 0,16 1,441 22 0,26 21,90 23 27 21,6 18,706 0,26 1,557 23 0,26 22,90 24 28 22,4 19,399 0,36 1,672 24 0,26 23,90 25 30 24,0 20,785 0,06 1,326 25 0,26 24,90 26 31 24,8 21,477 0,16 1,441 26 0,27 25,90 27 32 25,6 22,170 0,26 1,557 27 0,27 26,90 28 34 27,2 23,556 –0,04 1,210 28 0,27 27,90 29 35 28,0 24,249 0,06 1,326 29 0,27 28,90 30 36 28,8 24,942 0,16 1,441 30 0,27 29,90 31 37 29,6 25,634 0,26 1,557 31 0,27 30,90 32 38 30,4 26,327 0,36 1,672 32 0,27 31,90 33 40 32,0 27,713 0,06 1,326 33 0,27 32,90 34 41 32,8 28,406 0,16 1,441 34 0,27 33,90 35 42 33,6 29,098 0,26 1,557 35 0,27 34,90 36 44 35,2 30,484 –0,04 1,210 36 0,27 35,90 37 45 36,0 31,177 0,06 1,326 37 0,27 36,90 38 46 36,8 31,870 0,16 1,441 38 0,27 37,90 39 47 37,6 32,563 0,26 1,557 39 0,27 38,90 40 48 38,4 33,255 0,36 1,672 40 0,27 39,90 42 51 40,8 35,334 0,16 1,441 42 0,27 41,90 45 55 44,0 38,105 0,06 1,326 45 0,27 44,90 47 57 45,6 39,491 0,26 1,557 47 0,27 46,90 48 58 46,4 40,184 0,36 1,672 48 0,27 47,90 50 60 48,0 41,569 0,56 1,903 50 0,27 49,90 52 51,2 44,341 –0,04 1,210 52 0,28 51,91 55 66 52,8 45,726 0,66 2,019 55 0,28 54,91 58 70 56,0 48,497 0,56 1,903 58 0,28 57,91 60 74 59,2 51,269 –0,04 1,210 60 0,28 59,91 4,24 –0,47 5,24 –0,47 6,24 –0,47 7,24 –0,47 8,24 –0,47 9,24 –0,47 10,24 –0,47 11,24 –0,51 12,24 –0,51 13,24 –0,51 14,24 –0,51 15,24 –0,51 16,24 –0,51 17,24 –0,51 18,24 –0,51 18,24 –0,51 19,24 –0,51 20,24 –0,51 21,24 –0,51 22,24 –0,51 23,24 –0,51 24,24 –0,55 25,24 –0,55 26,24 –0,55 27,24 –0,55 28,24 –0,55 29,24 –0,55 30,24 –0,55 31,24 –0,55 32,24 –0,55 33,24 –0,55 34,24 –0,55 35,24 –0,55 36,24 –0,55 37,24 –0,55 38,24 –0,55 40,24 –0,55 43,24 –0,55 45,24 –0,55 46,24 –0,55 48,24 –0,55 50,24 –0,59 53,24 –0,59 56,24 –0,59 58,24 –0,59 14
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
Table 9 — Inspection dimensions, m = 0,8 mm
Dimensions in mm
Basic data
Hub dimensions
Deviation factor
Measuring circle diameter
Shaft dimensions
Nominal dimension
Deviation factor
Number of teeth measured
Nominal dimension
Reference Number of Measuring Nominal diameter teeth circle diameter dimension
dB z DM 6 6 7 7 8 8 9 10 10 11 11 12 12 13 13 15 14 16 15 17 16 18 17 20 18 21 19 22 20 23 20 24 21 25 22 26 23 27 24 28 25 30 26 31 27 32 28 34 29 35 30 36 31 37 32 38 33 40 34 41 35 42 36 44 37 45 38 46 39 47 40 48 42 51 45 55 47 57 48 58 50 60 52 55 66 58 70 60 74 a
M2
A*M2
DM M1
A*M1 k Wk
3,8
3,786 3,923 3,697 6,011 6,148 6,286 6,060 6,197 8,511 8,8 8,423 8,560 10,874 11,011 8,472 10,786 10,923 11,060 13,374 13,148 13,286 13,423 13,197 13,334 15,8 15,786 15,923 15,697 18,011 18,148 17,923 18,060 18,197 20,511 20,8 20,560 22,786 23,060 25,374 25,8 25,197 28,148 30,374 29,923
Daimler AG;019 - HPC D652 - GR/EQS; 1,4 3,052 2,42 2,25 8,998 1,10 2 1,5 3,629 2,18 2,25 9,776 1,09 2 a 1,5 4,794 1,83 2,25 10,939 1,12 2 1,4 6,023 2,41 1,75 10,974 1,31 2 a 1,5 6,9 2,27 1,75 11,835 1,29 3 1,5 7,779 1,95 1,75 12,903 1,30 3 1,5 8,720 1,77 2,0 14,393 1,24 3 1,5 9,3 2,30 1,5 14,291 1,46 3 a 1,5 10,759 2,03 1,75 15,992 1,38 3 1,5 11,728 1,86 1,75 16,5 1,36 4 1,5 12,795 1,77 1,75 17,926 1,36 4 1,5 13,736 2,08 1,5 18,378 1,52 4 1,5 14,724 1,93 1,5 19,305 1,49 4 a 1,5 15,788 1,84 1,5 20,330 1,47 5 1,5 16,753 1,76 1,75 21,920 1,40 5 a 1,5 16,711 2,12 1,5 21,407 1,58 4 1,5 17,713 1,98 1,5 22,348 1,55 5 1,5 18,776 1, 1,5 23,369 1,53 5 a 1,5 19,754 1,81 1,5 24,308 1,51 5 1,5 20,796 1,76 1,5 25,323 1,49 6 1,5 21,760 1,93 1,5 26,397 1,57 6 1,5 22,748 1,85 1,5 27,345 1,55 6 1,5 23,791 1,80 1,5 28,359 1,53 6 1,5 24,742 1,96 1,5 29,417 1,61 6 a 1,5 25,739 1, 1,5 30,373 1,59 6 1,5 26,782 1,84 1,5 31,386 1,57 7 1,5 27,765 1,79 1,5 32,340 1,55 7 a 1,5 28,796 1,75 1,5 33,349 1,54 7 1,5 29,770 1,87 1,5 34,407 1,61 7 a 1,5 30,760 1,82 1,5 35,367 1,59 8 1,5 31,792 1,78 1,5 36,376 1,57 8 1,5 32,756 1,90 1,5 37,422 1, 8 1,5 33,752 1,85 1,5 38,388 1,62 8 a 1,5 34,785 1,81 1,5 39,397 1,60 8 1,5 35,772 1,78 1,5 40,360 1,58 9 1,5 36,796 1,75 1,5 41,365 1,57 9 1,5 38,768 1,80 1,5 43,381 1,61 9 1,5 41,761 1,83 1,5 46,398 1, 10 a 1,5 43,776 1,77 1,5 48,374 1,61 10 1,5 44,796 1,74 1,5 49,377 1,59 11 1,5 46,794 1,70 1,5 51,345 1,57 11 1,5 48,770 1,84 1,5 53,428 1,66 11 a 1,5 51,790 1,69 1,5 56,334 1,57 12 1,5 54,794 1,71 1,5 59,357 1,59 13 1,5 56,774 1,82 1,5 61,430 1,67 13 These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other tooth thickness measurements not identified by a.
15
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
8 Module m = 1 mm
Table 10 — Nominal dimensions, m = 1 mm
Dimensions in mm
Basic data
Refer-ence diam-eter
Num-ber of teeth
Pitch diam-eter
Base diameter
Nominal dimensions
Shaft Space width Root addendum Tooth diam-modification thickness eter
Hub diameter
Devia-tion
Root form
Tip circle
diam-diameter
eter dFf2
Tip
diameter
Shaft diameter
Root form circle diameter
Root diameter
Deviation
dFf1 max. 5,95 6,95 7,95 8,95 9,95 10,94 11,94 12,94 13,94 14,94 15,94 16,94 17,94 18,94 19,94 20,94 21,94 22,94 23,94 24,94 25,94 26,94 27,94 28,94 29,94 30,94 31,94 32,94 33,94 34,94 35,94 36,94 37,94 39,94 42,94 44,94 45,94 47,94 49,93 52,93 55,93 57,93
dB
z d
db x1 ⋅ m e2 = s1 df2 Adf2
min.
da2 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 40 43 45 46 48 50 53 56 58
da1 7,8 8,8 9,8 10,8 11,8 12,8 13,8 14,8 15,8 16,8 17,8 18,8 19,8 20,8 21,8 22,8 23,8 24,8 25,8 26,8 27,8 28,8 29,8 30,8 31,8 32,8 33,8 34,8 35,8 36,8 37,8 38,8 39,8 41,8 44,8 46,8 47,8 49,8 51,8 54,8 57,8 59,8
df1 Adf1
Daimler AG;019 - HPC D652 - GR/EQS;8 6 6 5,196 0,45 2,090 8 0,29 7,85 9 7 7 6,062 0,45 2,090 9 0,29 8,85 10 8 8 6,928 0,45 2,090 10 0,29 9,85 11 9 9 7,794 0,45 2,090 11 0,29 10,85 12 10 10 8,660 0,45 2,090 12 0,29 11,85 13 11 11 9,526 0,45 2,090 13 0,30 12,86 14 12 12 10,392 0,45 2,090 14 0,30 13,86 15 13 13 11,258 0,45 2,090 15 0,30 14,86 16 14 14 12,124 0,45 2,090 16 0,30 15,86 17 15 15 12,990 0,45 2,090 17 0,30 16,86 18 16 16 13,856 0,45 2,090 18 0,30 17,86 19 17 17 14,722 0,45 2,090 19 0,30 18,86 20 18 18 15,588 0,45 2,090 20 0,30 19,86 21 19 19 16,454 0,45 2,090 21 0,30 20,86 22 20 20 17,321 0,45 2,090 22 0,30 21,86 23 22 22 19,053 –0,05 1,513 23 0,30 22,86 24 22 22 19,053 0,45 2,090 24 0,30 23,86 25 24 24 20,785 –0,05 1,513 25 0,30 24,86 26 24 24 20,785 0,45 2,090 26 0,31 25,86 27 26 26 22,517 –0,05 1,513 27 0,31 26,86 28 26 26 22,517 0,45 2,090 28 0,31 27,86 29 28 28 24,249 –0,05 1,513 29 0,31 28,86 30 28 28 24,249 0,45 2,090 30 0,31 29,86 31 30 30 25,981 –0,05 1,513 31 0,31 30,86 32 30 30 25,981 0,45 2,090 32 0,31 31,86 33 32 32 27,713 –0,05 1,513 33 0,31 32,86 34 32 32 27,713 0,45 2,090 34 0,31 33,86 35 34 34 29,445 –0,05 1,513 35 0,31 34,86 36 34 34 29,445 0,45 2,090 36 0,31 35,86 37 36 36 31,177 –0,05 1,513 37 0,31 36,86 38 36 36 31,177 0,45 2,090 38 0,31 37,86 39 38 38 32,909 –0,05 1,513 39 0,31 38,86 40 38 38 32,909 0,45 2,090 40 0,31 39,86 42 40 40 34,1 0,45 2,090 42 0,31 41,86 45 44 44 38,105 –0,05 1,513 45 0,31 44,86 47 46 46 39,837 –0,05 1,513 47 0,31 46,86 48 46 46 39,837 0,45 2,090 48 0,31 47,86 50 48 48 41,569 0,45 2,090 50 0,31 49,86 52 50 50 43,301 0,45 2,090 52 0,32 51,87 55 54 54 46,765 –0,05 1,513 55 0,32 54,87 58 56 56 48,497 0,45 2,090 58 0,32 57,87 60 58 58 50,229 0,45 2,090 60 0,32 59,87 5,80 –0,51 6,80 –0,51 7,80 –0,51 8,80 –0,51 9,80 –0,51 10,80 –0,55 11,80 –0,55 12,80 –0,55 13,80 –0,55 14,80 –0,55 15,80 –0,55 16,80 –0,55 17,80 –0,55 18,80 –0,55 19,80 –0,55 20,80 –0,55 21,80 –0,55 22,80 –0,55 23,80 –0,59 24,80 –0,59 25,80 –0,59 26,80 –0,59 27,80 –0,59 28,80 –0,59 29,80 –0,59 30,80 –0,59 31,80 –0,59 32,80 –0,59 33,80 –0,59 34,80 –0,59 35,80 –0,59 36,80 –0,59 37,80 –0,59 39,80 –0,59 42,80 –0,59 44,80 –0,59 45,80 –0,59 47,80 –0,59 49,80 –0,63 52,80 –0,63 55,80 –0,63 57,80 –0,63
16
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
Table 11 — Inspection dimensions, m = 1 mm
Dimensions in mm
Basic data
Reference diameter
Hub dimensions Shaft dimensions
Deviation factor
Number of
Nominal
teeth
dimension
measured
Number of Measuring Nominal teeth circle diameter dimension Deviation Measuring Nominal
factor circle diameterdimension
dB z DM M2
A*M2
DM M1
A*M1 k Wk
4,810
4,857 4,903 4,950 7,717 7,7 7,810 7,857 7,903 7,950 10,717 10,7 10,810 10,857 10,903 10,497 13,717 10,590 13,810 13,403 13,903 13,497 16,717 13,590 16,810 16,403 16,903 16,497 19,717 16,590 19,810 19,403 19,903 22,717 22,403 22,497 25,717 25,810 25,903 25,590 28,903 31,717
Daimler AG;019 - HPC D652 - GR/EQS; 8 6 1,75 4,367 1, 4,0 14,173 1,01 2 9 7 1,75 5,1 1,61 3,25 13,347 1,04 2 a 10 8 1,75 6,368 1,66 3,0 14,103 1,11 2 a 11 9 2,0 6,459 2,03 2,75 14,395 1,13 2 a 12 10 1,75 8,369 1,67 2,75 15,615 1,17 3 13 11 2,0 8,4 1,96 2,5 15,915 1,21 3 14 12 1,75 10,369 1,68 2,5 17,081 1,23 3 15 13 1,75 11,273 1,67 2,5 17,992 1,24 3 a 16 14 1,75 12,369 1,69 2,5 19,128 1,27 3 a 17 15 1,75 13,286 1,68 2,25 19,431 1,31 3 a 18 16 1,75 14,369 1,69 2,25 20,541 1,33 4 19 17 1,75 15,296 1,69 2,25 21,473 1,33 4 20 18 1,75 16,370 1,70 2,25 22,568 1,35 4 21 19 1,75 17,304 1,69 2,25 23,508 1,36 4 a 22 20 1,75 18,370 1,70 2,25 24,592 1,37 4 23 22 1,5 20,110 1,84 2,25 25,787 1,47 4 24 22 1,75 20,370 1,70 2,25 26,613 1,39 5 a 25 24 1,75 21,311 2,00 2,0 27,109 1,54 4 26 24 1,75 22,370 1,71 2,25 28,631 1,41 5 27 26 1,5 24,112 1,82 2,0 29,113 1,55 5 a 28 26 1,75 24,370 1,71 2,0 29,982 1,46 5 29 28 1,75 25,321 1,95 2,0 31,117 1,56 5 30 28 1,75 26,370 1,71 2,0 31,992 1,47 6 a 31 30 1,75 27,325 1,93 2,0 33,121 1,57 5 32 30 1,75 28,370 1,71 2,0 34,002 1,48 6 33 32 1,75 29,328 1,91 2,0 35,124 1,58 6 a 34 32 1,75 30,370 1,71 2,0 36,010 1,49 6 35 34 1,75 31,331 1,90 2,0 37,127 1,59 6 36 34 1,75 32,370 1,71 2,0 38,018 1,50 7 a 37 36 1,75 33,334 1, 2,0 39,129 1,59 6 38 36 1,75 34,370 1,72 2,0 40,025 1,51 7 39 38 1,75 35,336 1,88 2,0 41,132 1,60 7 a 40 38 1,75 36,370 1,72 2,0 42,032 1,52 7 42 40 1,75 38,370 1,72 2,0 44,038 1,53 8 45 44 1,75 41,341 1,85 2,0 47,137 1,62 8 47 46 1,75 43,343 1,85 2,0 49,139 1,62 8 48 46 1,75 44,370 1,72 2,0 50,053 1,55 9 50 48 1,75 46,370 1,72 2,0 52,057 1,55 9 a 52 50 1,75 48,370 1,72 2,0 54,061 1,56 9 a 55 54 1,75 51,347 1,83 2,0 57,144 1,63 9 a 58 56 1,75 54,370 1,72 2,0 60,072 1,57 10 60 58 1,75 56,370 1,72 2,0 62,075 1,58 11 a These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other tooth thickness measurements not identified by a.
17
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
9 Module m = 1,25 mm
Table 12 — Nominal dimensions, m = 1,25 mm
Dimensions in mm
Basic data
Refer-Num-Pitch ence ber of
diameter
diameter teeth
Base diameter
Nominal dimensions
Hub diameter
Root form
Tip circle
diam-diameter
eter dFf2
Shaft diameter
Root form
circle Root Tip
Deviationdiameter diameter diameter
Shaft Space width
Root Devia-addendum Tooth
diametertion
modification thickness
dFf1
dB
z d
db x1 ⋅ m e2 = s1 df2 Adf2
min.
da2 7,5 8,5 9,5 10,5 11,5 12,5 13,5 14,5 15,5 17,5 17,5 18,5 19,5 20,5 21,5 22,5 23,5 24,5 25,5 26,5 27,5 28,5 29,5 30,5 31,5 32,5 33,5 34,5 35,5 36,5 37,5 39,5 42,5 44,5 45,5 47,5 49,5 52,5 55,5 57,5 59,5 62,5 65,5 67,5 69,5 72,5 75,5 77,5
da1 9,75 10,75 11,75 12,75 13,75 14,75 15,75 16,75 17,75 19,75 19,75 20,75 21,75 22,75 23,75 24,75 25,75 26,75 27,75 28,75 29,75 30,75 31,75 32,75 33,75 34,75 35,75 36,75 37,75 38,75 39,75 41,75 44,75 46,75 47,75 49,75 51,75 54,75 57,75 59,75 61,75 ,75 67,75 69,75 71,75 74,75 77,75 79,75
max. 7,45 8,45 9,45 10,44 11,44 12,44 13,44 14,44 15,44 17,44 17,44 18,44 19,44 20,44 21,44 22,44 23,44 24,44 25,44 26,44 27,44 28,44 29,44 30,44 31,44 32,44 33,44 34,44 35,44 36,44 37,44 39,44 42,44 44,44 45,44 47,44 49,43 52,43 55,43 57,43 59,43 62,43 65,43 67,43 69,43 72,43 75,43 77,43
df1 Adf1
Daimler AG;019 - HPC D652 - GR/EQS;10 6 7,50 6,495 0,5625 2,613 10 0,34 9,80 11 7 8,75 7,578 0,4375 2,469 11 0,34 10,80 12 8 10,00 8,660 0,3125 2,324 12 0,34 11,80 13 9 11,25 9,743 0,1875 2,180 13 0,35 12,81 14 10 12,50 10,825 0,0625 2,036 14 0,35 13,81 15 10 12,50 10,825 0,5625 2,613 15 0,35 14,81 16 11 13,75 11,908 0,4375 2,469 16 0,35 15,81 17 12 15,00 12,990 0,3125 2,324 17 0,35 16,81 18 13 16,25 14,073 0,1875 2,180 18 0,35 17,81 20 14 17,50 15,155 0,5625 2,613 20 0,35 19,81 20 14 17,50 15,155 0,5625 2,613 20 0,35 19,81 21 15 18,75 16,238 0,4375 2,469 21 0,35 20,81 22 16 20,00 17,321 0,3125 2,324 22 0,35 21,81 23 17 21,25 18,403 0,1875 2,180 23 0,35 22,81 24 18 22,50 19,486 0,0625 2,036 24 0,35 23,81 25 18 22,50 19,486 0,5625 2,613 25 0,35 24,81 26 19 23,75 20,568 0,4375 2,469 26 0,36 25,81 27 20 25,00 21,651 0,3125 2,324 27 0,36 26,81 28 21 26,25 22,733 0,1875 2,180 28 0,36 27,81 29 22 27,50 23,816 0,0625 2,036 29 0,36 28,81 30 22 27,50 23,816 0,5625 2,613 30 0,36 29,81 31 23 28,75 24,8 0,4375 2,469 31 0,36 30,81 32 24 30,00 25,981 0,3125 2,324 32 0,36 31,81 33 25 31,25 27,063 0,1875 2,180 33 0,36 32,81 34 26 32,50 28,146 0,0625 2,036 34 0,36 33,81 35 26 32,50 28,146 0,5625 2,613 35 0,36 34,81 36 27 33,75 29,228 0,4375 2,469 36 0,36 35,81 37 28 35,00 30,311 0,3125 2,324 37 0,36 36,81 38 29 36,25 31,393 0,1875 2,180 38 0,36 37,81 39 30 37,50 32,476 0,0625 2,036 39 0,36 38,81 40 30 37,50 32,476 0,5625 2,613 40 0,36 39,81 42 32 40,00 34,1 0,3125 2,324 42 0,36 41,81 45 34 42,50 36,806 0,5625 2,613 45 0,36 44,81 47 36 45,00 38,971 0,3125 2,324 47 0,36 46,81 48 37 46,25 40,054 0,1875 2,180 48 0,36 47,81 50 38 47,50 41,136 0,5625 2,613 50 0,36 49,81 52 40 50,00 43,301 0,3125 2,324 52 0,37 51,82 55 42 52,50 45,466 0,5625 2,613 55 0,37 54,82 58 45 56,25 48,714 0,1875 2,180 58 0,37 57,82 60 46 57,50 49,796 0,5625 2,613 60 0,37 59,82 62 48 60,00 51,962 0,3125 2,324 62 0,37 61,82 65 50 62,50 54,127 0,5625 2,613 65 0,37 ,82 68 53 66,25 57,374 0,1875 2,180 68 0,37 67,82 70 54 67,50 58,457 0,5625 2,613 70 0,37 69,82 72 56 70,00 60,622 0,3125 2,324 72 0,37 71,82 75 58 72,50 62,787 0,5625 2,613 75 0,37 74,82 78 60 75,00 ,952 0,8125 2,902 78 0,37 77,82 80 62 77,50 67,117 0,5625 2,613 80 0,37 79,82 7,25 –0,568,25 –0,569,25 –0,5610,25 –0,6011,25 –0,6012,25 –0,6013,25 –0,6014,25 –0,6015,25 –0,6017,25 –0,6017,25 –0,6018,25 –0,6019,25 –0,6020,25 –0,6021,25 –0,6022,25 –0,6023,25 –0,24,25 –0,25,25 –0,26,25 –0,27,25 –0,28,25 –0,29,25 –0,30,25 –0,31,25 –0,32,25 –0,33,25 –0,34,25 –0,35,25 –0,36,25 –0,37,25 –0,39,25 –0,42,25 –0,44,25 –0,45,25 –0,47,25 –0,49,25 –0,6852,25 –0,6855,25 –0,6857,25 –0,6859,25 –0,6862,25 –0,6865,25 –0,6867,25 –0,6869,25 –0,6872,25 –0,6875,25 –0,6877,25 –0,6818
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
Table 13 — Inspection dimensions, m = 1,25 mm
Dimensions in mm
Basic data
Hub dimensions
Nominal dimension
Deviation Measuring factor circle diameter
Shaft dimensions
Nominal
dimension
Deviation factor
Number of teeth measured
Nominal dimension
Reference Number of Measuring diameter teeth circle diameter
dB z DM 10 6 11 7 12 8 13 9 14 10 15 10 16 11 17 12 18 13 19 14 20 14 21 15 22 16 23 17 24 18 25 18 26 19 27 20 28 21 29 22 30 22 31 23 32 24 33 25 34 26 35 26 36 27 37 28 38 29 39 30 40 30 42 32 45 34 47 36 48 37 50 38 52 40 55 42 58 45 60 46 62 48 65 50 68 53 70 54 72 56 75 58 78 60 80 62 a
M2
A*M2
DM M1
A*M1 k Wk
6,013
5,946 5,879 5,813 5,746 9,7 9,580 9,513 9,446 9,379 9,879 9,813 9,746 9,679 13,013 13,513 13,446 13,379 13,313 13,246 17,147 17,080 17,013 16,946 16,879 17,379 17,313 17,246 17,179 20,513 21,013 20,879 24,7 24,513 24,446 24,879 24,746 28,513 28,313 32,147 32,013 32,379 32,179 36,013 35,879 39,7 40,013 39,879
Daimler AG;019 - HPC D652 - GR/EQS; 2,25 5,276 1,71 4,5 16,629 1,03 2 2,25 6,052 1,85 3,5 15,279 1,08 2 2,25 7,230 2,13 3,0 15,554 1,20 2 2,25 8,007 2,41 2,75 15,851 1,25 2 2,25 9,060 2,99 2,5 16,503 1,37 2 a 2,25 10,276 1,72 3,25 19,075 1,19 3 2,25 11,132 1,81 3,0 19,417 1,23 3 2,25 12,249 1,95 2,75 20,059 1,31 3 2,25 13,099 2,08 2,5 20,360 1,38 3 2,25 14,158 2,26 2,5 21,548 1,43 3 a 2,25 15,276 1,72 3,0 23,602 1,28 3 a 2,25 16,170 1,79 2,75 23,940 1,33 3 a 2,25 17,257 1,88 2,5 24,477 1,41 3 a 2,25 18,143 1,96 2,5 25,433 1,43 3 a 2,25 19,193 2,07 2,5 26,578 1,47 4 2,25 20,276 1,73 2,75 28,050 1,36 4 2,25 21,192 1,78 2,75 29,026 1,38 4 2,25 22,261 1,85 2,5 29,513 1,45 4 2,25 23,170 1,91 2,5 30,480 1,47 4 2,25 24,212 1,99 2,5 31,599 1,51 4 2,25 25,276 1,73 2,75 33,103 1,40 5 2,25 26,207 1,77 2,5 33,423 1,45 5 2,25 27,2 1,83 2,5 34,540 1,48 5 2,25 28,187 1,87 2,5 35,514 1,50 5 2,25 29,224 1,94 2,5 36,614 1,53 5 a 2,25 30,276 1,73 2,5 37,477 1,46 5 a 2,25 31,217 1,77 2,5 38,460 1,48 5 a 2,25 32,266 1,81 2,5 39,561 1,51 5 a 2,25 33,200 1,85 2,5 40,540 1,53 5 a 2,25 34,232 1,90 2,5 41,627 1,55 6 2,25 35,276 1,73 2,5 42,502 1,48 6 2,25 37,267 1,80 2,5 44,577 1,53 6 2,25 40,276 1,73 2,5 47,523 1,50 7 2,25 42,268 1,79 2,5 49,590 1,54 7 2,25 43,216 1,82 2,5 50,576 1,56 7 a 2,25 45,276 1,73 2,5 52,540 1,52 7 a 2,25 47,269 1,79 2,5 54,602 1,56 7 2,25 50,276 1,73 2,5 57,554 1,54 8 2,25 53,227 1,81 2,5 60,600 1,59 8 2,25 55,276 1,73 2,5 62,566 1,55 9 2,25 57,270 1,78 2,5 ,619 1,58 9 a 2,25 60,276 1,73 2,5 67,577 1,56 9 a 2,25 63,235 1,79 2,5 70,617 1,60 9 2,25 65,276 1,73 2,5 72,586 1,57 10 2,25 67,271 1,77 2,5 74,632 1,60 10 2,25 70,276 1,73 2,5 77,594 1,58 11 2,25 73,271 1,70 2,5 80,552 1,56 11 a 2,25 75,276 1,73 2,5 82,601 1,59 11 These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other tooth thickness measurements not identified by a.
19
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
10 Module m = 1,5 mm
Table 14 — Nominal dimensions, m = 1,5 mm
Dimensions in mm
Basic data
Refer-ence diam-eter
Num-ber of teeth
Pitch diam-eter
Base diameter
Nominal dimensions
Shaft Space width Root addendum Tooth diam-modification thickness eter
Hub diameter
Root form
Tip circle Devia-diam-diametertion
eter dFf2
Shaft diameter
Root form
circle Root Tip
diameter diameter diameter
Deviation
dFf1
dB
z d
db x1 ⋅ m e2 = s1 df2 Adf2
min.
da2
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 42 44 45 47 49 52 55 57 59 62 65 67 69 72 75 77 79 82 85 87 92 95 97 102 107
da1
11,7 12,7 13,7 14,7 15,7 16,7 17,7 18,7 19,7 20,7 21,7 22,7 23,7 24,7 25,7 26,7 27,7 28,7 29,7 30,7 31,7 32,7 33,7 34,7 35,7 36,7 37,7 38,7 39,7 41,7 44,7 46,7 47,7 49,7 51,7 54,7 57,7 59,7 61,7 ,7 67,7 69,7 71,7 74,7 77,7 79,7 81,7 84,7 87,7 ,7 91,7 94,7 97,7 99,7 104,7 109,7
max.
8,95 9,94 10,94 11,94 12,94 13,94 14,94 15,94 16,94 17,94 18,94 19,94 20,94 21,94 22,94 23,94 24,94 25,94 26,94 27,94 28,94 29,94 30,94 31,94 32,94 33,94 34,94 35,94 36,94 38,94 41,94 43,94 44,94 46,94 48,93 51,93 54,93 56,93 58,93 61,93 ,93 66,93 68,93 71,93 74,93 76,93 78,93 81,93 84,93 86,93 88,93 91,93 94,93 96,93 101,92 106,92
df1 Adf1
Daimler AG;019 - HPC D652 - GR/EQS;12 6 9,0 7,794 0,675 3,136 12 0,39 11,75 13 7 10,5 9,093 0,425 2,847 13 0,40 12,76 14 8 12,0 10,392 0,175 2,558 14 0,40 13,76 15 8 12,0 10,392 0,675 3,136 15 0,40 14,76 16 9 13,5 11,691 0,425 2,847 16 0,40 15,76 17 10 15,0 12,990 0,175 2,558 17 0,40 16,76 18 10 15,0 12,990 0,675 3,136 18 0,40 17,76 19 11 16,5 14,2 0,425 2,847 19 0,40 18,76 20 12 18,0 15,588 0,175 2,558 20 0,40 19,76 21 12 18,0 15,588 0,675 3,136 21 0,40 20,76 22 13 19,5 16,887 0,425 2,847 22 0,40 21,76 23 14 21,0 18,187 0,175 2,558 23 0,40 22,76 24 14 21,0 18,187 0,675 3,136 24 0,40 23,76 25 15 22,5 19,486 0,425 2,847 25 0,40 24,76 26 16 24,0 20,785 0,175 2,558 26 0,41 25,76 27 16 24,0 20,785 0,675 3,136 27 0,41 26,76 28 17 25,5 22,084 0,425 2,847 28 0,41 27,76 29 18 27,0 23,383 0,175 2,558 29 0,41 28,76 30 18 27,0 23,383 0,675 3,136 30 0,41 29,76 31 19 28,5 24,682 0,425 2,847 31 0,41 30,76 32 20 30,0 25,981 0,175 2,558 32 0,41 31,76 33 20 30,0 25,981 0,675 3,136 33 0,41 32,76 34 21 31,5 27,280 0,425 2,847 34 0,41 33,76 35 22 33,0 28,579 0,175 2,558 35 0,41 34,76 36 22 33,0 28,579 0,675 3,136 36 0,41 35,76 37 23 34,5 29,878 0,425 2,847 37 0,41 36,76 38 24 36,0 31,177 0,175 2,558 38 0,41 37,76 39 24 36,0 31,177 0,675 3,136 39 0,41 38,76 40 25 37,5 32,476 0,425 2,847 40 0,41 39,76 42 26 39,0 33,775 0,675 3,136 42 0,41 41,76 45 28 42,0 36,373 0,675 3,136 45 0,41 44,76 47 30 45,0 38,971 0,175 2,558 47 0,41 46,76 48 30 45,0 38,971 0,675 3,136 48 0,41 47,76 50 32 48,0 41,569 0,175 2,558 50 0,41 49,76 52 33 49,5 42,868 0,425 2,847 52 0,42 51,77 55 35 52,5 45,466 0,425 2,847 55 0,42 54,77 58 37 55,5 48,0 0,425 2,847 58 0,42 57,77 60 38 57,0 49,363 0,675 3,136 60 0,42 59,77 62 40 60,0 51,962 0,175 2,558 62 0,42 61,77 65 42 63,0 54,560 0,175 2,558 65 0,42 ,77 68 44 66,0 57,158 0,175 2,558 68 0,42 67,77 70 45 67,5 58,457 0,425 2,847 70 0,42 69,77 72 46 69,0 59,756 0,675 3,136 72 0,42 71,77 75 48 72,0 62,354 0,675 3,136 75 0,42 74,77 78 50 75,0 ,952 0,675 3,136 78 0,42 77,77 80 52 78,0 67,550 0,175 2,558 80 0,42 79,77 82 53 79,5 68,849 0,425 2,847 82 0,42 81,77 85 55 82,5 71,447 0,425 2,847 85 0,42 84,77 88 57 85,5 74,045 0,425 2,847 88 0,42 87,77 90 58 87,0 75,344 0,675 3,136 90 0,42 ,77 92 60 90,0 77,942 0,175 2,558 92 0,42 91,77 95 62 93,0 80,540 0,175 2,558 95 0,42 94,77 98 96,0 83,138 0,175 2,558 98 0,42 97,77 100 96,0 83,138 1,175 3,713 100 0,42 99,77 105 68 102,0 88,335 0,675 3,136 105 0,44 104,78 110 72 108,0 93,531 0,175 2,558 110 0,44 109,78 8,70 –0,61 9,70 –0,65 10,70 –0,65 11,70 –0,65 12,70 –0,65 13,70 –0,65 14,70 –0,65 15,70 –0,65 16,70 –0,65 17,70 –0,65 18,70 –0,65 19,70 –0,65 20,70 –0,65 21,70 –0,65 22,70 –0,69 23,70 –0,69 24,70 –0,69 25,70 –0,69 26,70 –0,69 27,70 –0,69 28,70 –0,69 29,70 –0,69 30,70 –0,69 31,70 –0,69 32,70 –0,69 33,70 –0,69 34,70 –0,69 35,70 –0,69 36,70 –0,69 38,70 –0,69 41,70 –0,69 43,70 –0,69 44,70 –0,69 46,70 –0,69 48,70 –0,73 51,70 –0,73 54,70 –0,73 56,70 –0,73 58,70 –0,73 61,70 –0,73 ,70 –0,73 66,70 –0,73 68,70 –0,73 71,70 –0,73 74,70 –0,73 76,70 –0,73 78,70 –0,73 81,70 –0,73 84,70 –0,73 86,70 –0,73 88,70 –0,73 91,70 –0,73 94,70 –0,73 96,70 –0,73 101,70 –0,79 106,70 –0,79 20
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
Table 15 — Inspection dimensions, m = 1,5 mm
Dimensions in mm
Basic data
Reference diameter
Hub dimensions Shaft dimensions
Deviation factor
Number of
Nominal
teeth
dimension
measured
Number of Measuring Nominal teeth circle diameter dimension Deviation Measuring Nominal
factor circle diameterdimension
dB z DM
12 6 13 7 14 8 15 8 16 9 17 10 18 10 19 11 20 12 21 12 22 13 23 14 24 14 25 15 26 16 27 16 28 17 29 18 30 18 31 19 32 20 33 20 34 21 35 22 36 22 37 23 38 24 39 24 40 25 42 26 45 28 47 30 48 30 50 32 52 33 55 35 58 37 60 38 62 40 65 42 68 44 70 45 72 46 75 48 78 50 80 52 82 53 85 55 88 57 90 58 92 60 95 62 98 100 105 68 110 72 a M2
A*M2
DM M1
A*M1 k Wk
Daimler AG;019 - HPC D652 - GR/EQS; 2,75 6,180 1,77 5,5 20,173 1,02 2 7,216
2,75 6,868 2,18 4,0 17,756 1,10 2 7,035 2,5 8,877 2,13 3,5 18,144 1,23 2 6,855 a 2,75 9,180 1,76 4,5 21,155 1,11 2 7,355 a 2,75 9,939 2,03 3,5 19,788 1,21 2 7,175 2,75 10,985 2,67 3,25 20,593 1,31 2 6,995 a 2,75 12,181 1,76 4,0 23,127 1,18 3 11,576 a 2,75 12,983 1,96 3,5 22,914 1,25 3 11,396 2,75 14,038 2,33 3,0 22,995 1,38 3 11,216 2,75 15,181 1,75 3,5 25,011 1,26 3 11,716 2,75 16,014 1,91 3,25 25,382 1,32 3 11,535 2,75 17,068 2,18 3,0 26,022 1,41 3 11,355 a 2,75 18,181 1,75 3,5 28,074 1,29 3 11,855 a 2,75 19,036 1,88 3,25 28,446 1,35 3 11,675 2,75 20,087 2,09 3,0 29,044 1,44 3 11,495 a 2,75 21,181 1,75 3,5 31,127 1,31 4 16,076 2,75 22,053 1,86 3,25 31,498 1,37 4 15,6 2,75 23,101 2,03 3,0 32,063 1,46 4 15,716 2,75 24,181 1,75 3,25 33,532 1,36 4 16,216 2,75 25,067 1,85 3,0 33,883 1,43 4 16,035 2,75 26,111 1,99 3,0 35,078 1,48 4 15,855 a 2,75 27,181 1,74 3,25 36,5 1,38 4 16,355 a 2,75 28,078 1,84 3,0 36,914 1,45 4 16,175 2,75 29,118 1,96 3,0 38,092 1,49 4 15,995 2,75 30,181 1,74 3,25 39,593 1,40 5 20,576 2,75 31,087 1,83 3,0 39,939 1,46 5 20,396 2,75 32,125 1,93 3,0 41,103 1,51 5 20,216 2,75 33,181 1,74 3,25 42,618 1,42 5 20,716 2,75 34,094 1,82 3,0 42,961 1,48 5 20,535 a 2,75 36,181 1,74 3,0 44,972 1,46 5 20,855 2,75 39,181 1,74 3,0 47,988 1,47 6 25,076 2,75 41,138 1,88 3,0 50,130 1,54 6 24,716 2,75 42,181 1,74 3,0 51,003 1,48 6 25,216 2,75 44,141 1,87 3,0 53,138 1,55 6 24,855 a 2,75 46,115 1,80 3,0 55,026 1,52 6 25,175 2,75 49,119 1,79 3,0 58,038 1,53 7 29,396 2,75 52,122 1,79 3,0 61,049 1,54 7 29,535 a 2,75 54,181 1,74 3,0 63,047 1,52 7 29,855 a 2,75 56,150 1,84 3,0 65,160 1,58 7 29,495 2,75 59,151 1,83 3,0 68,1 1,58 8 33,716 2,75 62,153 1,83 3,0 71,169 1,59 8 33,855 a 2,75 ,133 1,78 3,0 73,084 1,57 8 34,175 2,75 66,181 1,74 3,0 75,079 1,55 9 38,576 2,75 69,181 1,74 3,0 78,086 1,55 9 38,716 a 2,75 72,181 1,74 3,0 81,092 1,56 9 38,855 a 2,75 74,157 1,81 3,0 83,182 1,61 9 38,495 2,75 76,140 1,77 3,0 85,109 1,59 10 42,6 2,75 79,142 1,77 3,0 88,114 1,59 10 43,035 a 2,75 82,143 1,77 3,0 91,119 1,60 10 43,175 2,75 84,181 1,74 3,0 93,113 1,58 11 47,576 2,75 86,161 1,80 3,0 95,192 1,62 11 47,216 2,75 ,161 1,80 3,0 98,195 1,62 11 47,355 a 2,75 92,162 1,80 3,0 101,197 1,63 11 47,495 2,75 94,168 1,69 3,0 103,034 1,56 12 52,576 a 2,75 99,181 1,74 3,0 108,133 1,60 12 52,355 2,75 104,1 1,79 3,0 113,204 1, 13 56,216
These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other tooth thickness measurements not identified by a.
21
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
11 Module m = 1,75 mm
Table 16 — Nominal dimensions, m = 1,75 mm
Dimensions in mm
Basic data
Refer-Number Pitch ence
of teeth diameter
diameter
Base diameter
Nominal dimensions
Shaft Space width
Root
addendum Tooth
diameter
modification thickness
Hub diameter
Devia-tion
Root form
circle Tip diameterdiameter
Tip diameter
Shaft diameter
Root form circle diameter
Root diameter
Deviation
dFf2 dFf1
Daimler AG;019 - HPC D652 - GR/EQS;dB db df2 Adf2 e2 = s1 z d min. x1 ⋅ m 13 6 10,50 9,093 0,2875 3,081130,4612,7114 6 10,50 9,093 0,7875 3,658 14 0,46 13,71 15 7 12,25 10,609 0,4125 3,225 15 0,46 14,71
a16 8 14,00 12,124 0,0375 2,792 16 0,46 15,71 17 8 14,00 12,124 0,5375 3,370 17 0,46 16,71 18 9 15,75 13,0 0,1625 2,937 18 0,46 17,71 19 9 15,75 13,0 0,6625 3,514 19 0,46 18,71 20 10 17,50 15,155 0,2875 3,081 20 0,46 19,71 21 10 17,50 15,155 0,7875 3,658 21 0,46 20,71 22 11 19,25 16,671 0,4125 3,225 22 0,46 21,71 23 12 21,00 18,187 0,0375 2,792 23 0,46 22,71 24 12 21,00 18,187 0,5375 3,370 24 0,46 23,71 25 13 22,75 19,702 0,1625 2,937 25 0,46 24,71 26 13 22,75 19,702 0,6625 3,514 26 0,47 25,72 27 14 24,50 21,218 0,2875 3,081 27 0,47 26,72 28 14 24,50 21,218 0,7875 3,658 28 0,47 27,72 29 15 26,25 22,733 0,4125 3,225 29 0,47 28,72 30 16 28,00 24,249 0,0375 2,792 30 0,47 29,72 31 16 28,00 24,249 0,5375 3,370 31 0,47 30,72 32 17 29,75 25,7 0,1625 2,937 32 0,47 31,72 33 17 29,75 25,7 0,6625 3,514 33 0,47 32,72 34 18 31,50 27,280 0,2875 3,081 34 0,47 33,72 35 18 31,50 27,280 0,7875 3,658 35 0,47 34,72 36 19 33,25 28,795 0,4125 3,225 36 0,47 35,72 37 20 35,00 30,311 0,0375 2,792 37 0,47 36,72 38 20 35,00 30,311 0,5375 3,370 38 0,47 37,72 39 21 36,75 31,826 0,1625 2,937 39 0,47 38,72 40 21 36,75 31,826 0,6625 3,514 40 0,47 39,72 42 22 38,50 33,342 0,7875 3,658 42 0,47 41,72 45 24 42,00 36,373 0,5375 3,370 45 0,47 44,72 47 25 43,75 37,8 0,6625 3,514 47 0,47 46,72 48 26 45,50 39,404 0,2875 3,081 48 0,47 47,72 50 27 47,25 40,920 0,4125 3,225 50 0,47 49,72 52 28 49,00 42,435 0,5375 3,370 52 0,49 51,73 55 30 52,50 45,466 0,2875 3,081 55 0,49 54,73 58 32 56,00 48,497 0,0375 2,792 58 0,49 57,73 60 33 57,75 50,013 0,1625 2,937 60 0,49 59,73 62 34 59,50 51,529 0,2875 3,081 62 0,49 61,73 65 36 63,00 54,560 0,0375 2,792 65 0,49 ,73 68 37 ,75 56,075 0,6625 3,514 68 0,49 67,73 70 38 66,50 57,591 0,7875 3,658 70 0,49 69,73 72 40 70,00 60,622 0,0375 2,792 72 0,49 71,73 75 41 71,75 62,137 0,6625 3,514 75 0,49 74,73 78 43 75,25 65,168 0,4125 3,225 78 0,49 77,73 80 44 77,00 66,684 0,5375 3,370 80 0,49 79,73 82 45 78,75 68,200 0,6625 3,514 82 0,49 81,73 85 47 82,25 71,231 0,4125 3,225 85 0,49 84,73 88 49 85,75 74,262 0,1625 2,937 88 0,49 87,73 90 50 87,50 75,777 0,2875 3,081 90 0,49 ,73 92 51 ,25 77,293 0,4125 3,225 92 0,49 91,73 95 53 92,75 80,324 0,1625 2,937 95 0,49 94,73 98 54 94,50 81,839 0,7875 3,658 98 0,49 97,73 100 56 98,00 84,870 0,0375 2,792 100 0,49 99,73 105 58 101,50 87,902 0,7875 3,658 105 0,51 104,74 110 60 105,00 90,933 1,5375 4,524 110 0,51 109,74 110 61 106,75 92,448 0,6625 3,514 110 0,51 109,74 120 66 115,50 100,026 1,2875 4,236 120 0,51 119,74 120 67 117,25 101,541 0,4125 3,225 120 0,51 119,74 a
da2
9,510,5 11,5 12,5 13,5 14,5 15,5 16,5 17,5 18,5 19,5 20,5 21,5 22,5 23,5 24,5 25,5 26,5 27,5 28,5 29,5 30,5 31,5 32,5 33,5 34,5 35,5 36,5 38,5 41,5 43,5 44,5 46,5 48,5 51,5 54,5 56,5 58,5 61,5 ,5 66,5 68,5 71,5 74,5 76,5 78,5 81,5 84,5 86,5 88,5 91,5 94,5 96,5 101,5 106,5 106,5 116,5 116,5 da1 12,6513,65 14,65 15,65 16,65 17,65 18,65 19,65 20,65 21,65 22,65 23,65 24,65 25,65 26,65 27,65 28,65 29,65 30,65 31,65 32,65 33,65 34,65 35,65 36,65 37,65 38,65 39,65 41,65 44,65 46,65 47,65 49,65 51,65 54,65 57,65 59,65 61,65 ,65 67,65 69,65 71,65 74,65 77,65 79,65 81,65 84,65 87,65 ,65 91,65 94,65 97,65 99,65 104,65 109,65 109,65 119,65 119,65 max. 9,44 10,44 11,44 12,44 13,44 14,44 15,44 16,44 17,44 18,44 19,44 20,44 21,44 22,43 23,43 24,43 25,43 26,43 27,43 28,43 29,43 30,43 31,43 32,43 33,43 34,43 35,43 36,43 38,43 41,43 43,43 44,43 46,43 48,42 51,42 54,42 56,42 58,42 61,42 ,42 66,42 68,42 71,42 74,42 76,42 78,42 81,42 84,42 86,42 88,42 91,42 94,42 96,42 101,41 106,41 106,41 116,41 116,41 df1 Adf1 9,15 –0,74
10,15 –0,74 11,15 –0,74 12,15 –0,74 13,15 –0,74 14,15 –0,74 15,15 –0,74 16,15 –0,74 17,15 –0,74 18,15 –0,74 19,15 –0,74 20,15 –0,74 21,15 –0,74 22,15 –0,78 23,15 –0,78 24,15 –0,78 25,15 –0,78 26,15 –0,78 27,15 –0,78 28,15 –0,78 29,15 –0,78 30,15 –0,78 31,15 –0,78 32,15 –0,78 33,15 –0,78 34,15 –0,78 35,15 –0,78 36,15 –0,78 38,15 –0,78 41,15 –0,78 43,15 –0,78 44,15 –0,78 46,15 –0,78 48,15 –0,84 51,15 –0,84 54,15 –0,84 56,15 –0,84 58,15 –0,84 61,15 –0,84 ,15 –0,84 66,15 –0,84 68,15 –0,84 71,15 –0,84 74,15 –0,84 76,15 –0,84 78,15 –0,84 81,15 –0,84 84,15 –0,84 86,15 –0,84 88,15 –0,84 91,15 –0,84 94,15 –0,84 96,15 –0,84 101,15 –0,90 106,15 –0,90 106,15 –0,90 116,15 –0,90 116,15 –0,90 A special tool is required for manufacturing splined shafts by shaping.
22
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
Table 17 — Inspection dimensions, m = 1,75 mm
Dimensions in mm
Basic data
Reference diameter
Hub dimensions Shaft dimensions
Deviation Measuring Nominal factor circle diameterdimension
Deviation
factor
Number of teeth measured
Nominal dimension
Number of Measuring Nominal teeth circle diameter dimension
dB z DM
13 6 14 6 15 7 16 8 17 8 18 9 19 9 20 10 21 10 22 11 23 12 24 12 25 13 26 13 27 14 28 14 29 15 30 16 31 16 32 17 33 17 34 18 35 18 36 19 37 20 38 20 39 21 40 21 42 22 45 24 47 25 48 26 50 27 52 28 55 30 58 32 60 33 62 34 65 36 68 37 70 38 72 40 75 41 78 43 80 44 82 45 85 47 88 49 90 50 92 51 95 53 98 54 100 56 105 58 110 60 110 61 120 66 120 67 a
Daimler AG;019 - HPC D652 - GR/EQS; 3,0 6,738 2,42 4,5 18,639 1,13 2 7,918
3,25 7,082 1,82 6 22,624 1,03 2 8,418
3,25 7,623 2,74 4,5 20,227 1,12 2 8,125
3,0 9,534 3,42 3,75 20,109 1,29 2 7,831
3,25 10,023 2,13 4,5 22,620 1,17 2 8,331
3,0 11,495 2,27 3,75 21,799 1,28 2 8,038
a 3,25 11,835 1,87 4,5 24,299 1,16 2 8,538
a 3,0 13,7 2,01 3,75 24,046 1,30 2 8,244
a 3,25 14,084 1,78 4,5 26,587 1,19 3 13,505
a 3,25 14,813 2,11 3,75 25,788 1,29 3 13,212
a 3,0 16,696 2,26 3,5 26,558 1,41 3 12,918
3,25 17,048 1,95 4,0 28,607 1,29 3 13,418
3,0 18,607 2,02 3,5 28,344 1,39 3 13,125
3,25 18,911 1,83 4,0 30,383 1,28 3 13,625
3,25 19,974 2,13 3,5 30,494 1,40 3 13,331
a 3,25 21,085 1,77 4,0 32,546 1,29 3 13,831
3,25 21,8 1,97 3,75 32,950 1,36 3 13,538
3,0 23,743 2,05 3,5 33,606 1,46 3 13,244
a 3,25 24,059 1,88 3,75 35,078 1,37 3 13,744
a 3,0 25,663 1,93 3,5 35,440 1,45 3 13,450
3,25 25,952 1,81 3,75 36,904 1,36 4 18,712 3,25 27,006 2,00 3,5 37,546 1,45 4 18,418
3,25 28,085 1,76 4,0 39,654 1,34 4 18,918
3,25 28,932 1,91 3,5 39,393 1,44 4 18,625 3,0 30,766 1,97 3,5 40,638 1,50 4 18,331
3,25 31,065 1,85 3,5 41,485 1,44 4 18,831
3,0 32,697 1, 3,5 42,502 1,49 4 18,538 a 3,25 32,977 1,79 3,5 43,343 1,43 4 19,038
3,25 35,085 1,75 3,75 46,082 1,41 5 24,005
3,25 38,069 1,83 3,5 48,526 1,47 5 23,918 3,25 39,995 1,78 3,5 50,404 1,46 5 24,125
3,25 41,035 1,90 3,5 51,611 1,51 5 23,831
3,25 42,978 1,85 3,5 53,500 1,50 5 24,038 a 3,25 45,072 1,81 3,5 55,558 1,50 5 24,244
3,25 48,043 1,87 3,5 58,633 1,53 6 28,918
3,0 51,796 1,86 3,25 60,988 1,60 6 28,831 3,25 52,963 1, 3,25 62,902 1,58 6 29,038
a 3,25 55,048 1,85 3,25 ,950 1,57 6 29,244
a 3,25 58,010 1,90 3,25 67,995 1,61 7 33,918
3,25 61,024 1,77 3,5 71,519 1,53 7 34,625
a 3,25 63,086 1,75 3,5 73,555 1,52 7 34,831
3,25 65,019 1,88 3,25 75,001 1,62 7 34,244
3,25 68,030 1,76 3,5 78,544 1,54 8 39,712
3,25 71,019 1,80 3,5 81,605 1,57 8 39,625
3,25 73,077 1,78 3,5 83,636 1,56 8 39,831
a 3,25 75,035 1,76 3,5 85,565 1,55 8 40,038
3,25 78,025 1,79 3,25 87,912 1,60 9 44,712
3,25 81,005 1,83 3,25 90,952 1,62 9 44,625
3,25 83,061 1,81 3,25 92,982 1,62 9 44,831
3,25 85,030 1,79 3,25 94,923 1,61 9 45,038
a 3,25 88,011 1,82 3,25 97,960 1,63 9 44,950
3,25 91,086 1,74 3,5 101,620 1,57 10 50,418
3,25 93,040 1,83 3,25 103,018 1,65 10 49,831
3,25 98,086 1,74 3,5 108,632 1,58 11 55,505
a 3,5 102,327 1,69 3,5 113,488 1,54 11 56,418
3,25 103,049 1,75 3,5 113,623 1,59 11 55,625
3,5 112,335 1,72 3,5 123,563 1,57 12 61,418
3,25 113,043 1,77 3,25 122,955 1,63 12 60,625 M2 A*M2 DM M1 A*M1 k Wk
These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip. Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other tooth thickness measurements not identified by a.
23
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
12 Module m = 2 mm
Table 18 — Nominal dimensions, m = 2 mm
Dimensions in mm
Basic data
Refer-ence diam-eter
Num-ber of teeth
Pitch diam-eter
Base diameter
Nominal dimensions
Hub diameter
Root form circle diameter
Tip diam-eter
Tip diameter
Shaft diameter
Root form circle diameter
Root diameter
Shaft Space width Root
Devia-addendum Tooth diam-tion modification thickness eter
Deviation
dFf2 min.
14,66
15,66 16,66 17,66 19,66 21,66 24,66 27,67 29,67 29,67 31,67 34,67 36,67 37,67 39,67 41,67 44,67 46,67 47,67 49,67 51,68 54,68 57,68 59,68 61,68 ,68 67,68 69,68 71,68 74,68 77,68 79,68 81,68 84,68 87,68 ,68 91,68 94,68 97,68 99,68 104,69 109,69 119,69 129,69 139,69 149,69
dFf1 max.
10,94 11,94 12,94 13,94 15,94 17,94 20,94 23,93 25,93 25,93 27,93 30,93 32,93 33,93 35,93 37,93 40,93 42,93 43,93 45,93 47,92 50,92 53,92 55,92 57,92 60,92 63,92 65,92 67,92 70,92 73,92 75,92 77,92 80,92 83,92 85,92 87,92 90,92 93,92 95,92 100,91 105,91 115,91 125,91 135,91 145,91
dB
z d
db x1 ⋅ m e2 = s1 df2 Adf2 da2 11 12 13 14 16 18 21 24 26 26 28 31 33 34 36 38 41 43 44 46 48 51 54 56 58 61 66 68 71 74 76 78 81 84 86 88 91 94 96 101 106 116 126 136 146
da1 14,6 15,6 16,6 17,6 19,6 21,6 24,6 27,6 29,6 29,6 31,6 34,6 36,6 37,6 39,6 41,6 44,6 46,6 47,6 49,6 51,6 54,6 57,6 59,6 61,6 ,6 67,6 69,6 71,6 74,6 77,6 79,6 81,6 84,6 87,6 ,6 91,6 94,6 97,6 99,6 104,6 109,6 119,6 129,6 139,6 149,6
df1 Adf1
Daimler AG;019 - HPC D652 - GR/EQS;15 6 12 10,392 0,4 16 6 12 10,392 0,9 17 7 14 12,124 0,4 18 7 14 12,124 0,9 20 8 16 13,856 0,9 22 9 18 15,588 0,9 25 11 22 19,053 0,4 28 12 24 20,785 0,9 30 13 26 22,517 0,9 a30 14 28 24,249 –0,1 32 14 28 24,249 0,9 35 16 32 27,713 0,4 37 17 34 29,445 0,4 a38 18 36 31,177 –0,1 40 18 36 31,177 0,9 a42 20 40 34,1 –0,1 45 21 42 36,373 0,4 47 22 44 38,105 0,4 48 22 44 38,105 0,9 50 24 48 41,569 –0,1 52 24 48 41,569 0,9 55 26 52 45,033 0,4 58 28 56 48,497 –0,1 60 28 56 48,497 0,9 62 30 60 51,962 –0,1 65 31 62 53,694 0,4 68 32 55,426 0,9 70 34 68 58,0 –0,1 72 34 68 58,0 0,9 75 36 72 62,354 0,4 78 38 76 65,818 –0,1 80 38 76 65,818 0,9 82 40 80 69,282 –0,1 85 41 82 71,014 0,4 88 42 84 72,746 0,9 90 44 88 76,210 –0,1 92 44 88 76,210 0,9 95 46 92 79,674 0,4 98 48 96 83,138 –0,1 100 48 96 83,138 0,9 105 51 102 88,335 0,4 110 54 108 93,531 –0,1 120 58 116 100,459 0,9 130 128 110,851 –0,1 140 68 136 117,779 0,9 150 74 148 128,172 –0,1 a
3,603 15 0,514,181 16 0,513,603 17 0,514,181 18 0,514,181 20 0,514,181 22 0,513,603 25 0,514,181 28 0,524,181 30 0,523,026 30 0,524,181 32 0,523,603 35 0,523,603 37 0,523,026 38 0,524,181 40 0,523,026 42 0,523,603 45 0,523,603 47 0,524,181 48 0,523,026 50 0,524,181 52 0,543,603 55 0,543,026 58 0,544,181 60 0,543,026 62 0,543,603 65 0,544,181 68 0,543,026 70 0,544,181 72 0,543,603 75 0,543,026 78 0,544,181 80 0,543,026 82 0,543,603 85 0,544,181 88 0,543,026 90 0,544,181 92 0,543,603 95 0,543,026 98 0,544,181 100 0,543,603 105 0,563,026 110 0,5,181 120 0,563,026 130 0,5,181 140 0,563,026 150 0,5610,60 –0,79 11,60 –0,79 12,60 –0,79 13,60 –0,79 15,60 –0,79 17,60 –0,79 20,60 –0,79 23,60 –0,83 25,60 –0,83 25,60 –0,83 27,60 –0,83 30,60 –0,83 32,60 –0,83 33,60 –0,83 35,60 –0,83 37,60 –0,83 40,60 –0,83 42,60 –0,83 43,60 –0,83 45,60 –0,83 47,60 –0, 50,60 –0, 53,60 –0, 55,60 –0, 57,60 –0, 60,60 –0, 63,60 –0, 65,60 –0, 67,60 –0, 70,60 –0, 73,60 –0, 75,60 –0, 77,60 –0, 80,60 –0, 83,60 –0, 85,60 –0, 87,60 –0, 90,60 –0, 93,60 –0, 95,60 –0, 100,60 –0,95 105,60 –0,95 115,60 –0,95 125,60 –0,95 135,60 –0,95 145,60 –0,95 A special tool is required for manufacturing splined hubs by shaping.
24
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
Table 19 — Inspection dimensions, m = 2 mm
Dimensions in mm
Basic data
Reference diameter
Hub dimensions
Deviation Measuring factor circle diameter
Shaft dimensions
Nominal
dimension
Deviation factor
Number of
Nominal
teeth
dimension
measured
Number of Measuring Nominal teeth circle diameter dimension
dB z DM 15 6 16 6 17 7 18 7 20 8 22 9 25 11 28 12 30 13 30 14 32 14 35 16 37 17 38 18 40 18 42 20 45 21 47 22 48 22 50 24 52 24 55 26 58 28 60 28 62 30 65 31 68 32 70 34 72 34 75 36 78 38 80 38 82 40 85 41 88 42 90 44 92 44 95 46 98 48 100 48 105 51 110 54 120 58 130 140 68 150 74 M2 A*M2 DM M1 A*M1 k Wk
Daimler AG;019 - HPC D652 - GR/EQS; 3,5 7,629 2,42 5,5 22,212 1,11 2 9,121
3,5 8,735 1, 8,0 28,345 1,01 2 9,621 3,5 9,324 2,18 5,0 22,695 1,13 2 9,214 3,5 10,379 1,61 6,0 25,588 1,06 2 9,714 a 3,5 12,736 1,66 6,0 28,206 1,11 2 9,807 a 3,5 14,460 1, 5,5 28,790 1,13 2 9,900 a 3,5 17,478 1,96 4,5 29,8 1,28 3 15,028 3,5 20,738 1,68 5,0 34,161 1,23 3 15,621 3,5 22,547 1,67 5,0 35,984 1,24 3 15,714 3,5 22,484 2,41 4,0 34,144 1,46 3 14,807 a 3,5 24,738 1,69 4,5 37,016 1,30 3 15,807 a 3,5 27,711 1,88 4,0 39,000 1,42 3 15,493 a 3,5 29,571 1,86 4,0 40,857 1,42 4 21,028 a 3,5 30,566 2,15 4,0 42,181 1,50 3 15,179 3,5 32,739 1,70 4,5 45,137 1,35 4 21,621 3,5 34,5 2,08 4,0 46,195 1,52 4 20,807 3,5 37,603 1,84 4,0 48,938 1,46 4 21,400 a 3,5 39,720 1,84 4,0 51,074 1,47 4 21,493 3,5 40,739 1,70 4,0 51,912 1,43 5 27,434 a 3,5 42,621 2,00 4,0 54,218 1,54 4 21,179 3,5 44,740 1,71 4,0 55,939 1,44 5 27,621 3,5 47,723 1,82 4,0 59,109 1,50 5 27,307 3,5 50,2 1,95 4,0 62,235 1,56 5 26,993 3,5 52,740 1,71 4,0 63,984 1,47 6 33,434 a 3,5 54,650 1,93 4,0 66,242 1,57 5 27,179 3,5 57,8 1,80 4,0 69,058 1,53 6 33,214 a 3,5 60,740 1,71 4,0 72,021 1,49 6 33,807 3,5 62,663 1,90 4,0 74,253 1,59 6 32,993 3,5 ,740 1,71 4,0 76,036 1,50 7 39,434 3,5 67,729 1,79 4,0 79,166 1,55 7 39,121 3,5 70,672 1,88 4,0 82,263 1,60 7 38,807 a 3,5 72,740 1,72 4,0 84,063 1,52 7 39,807 3,5 74,676 1,87 4,0 86,267 1,61 7 38,993 a 3,5 77,671 1,78 4,0 ,123 1,57 8 45,028 3,5 80,740 1,72 4,0 92,086 1,54 8 45,621 3,5 82,683 1,85 4,0 94,275 1,62 8 44,807 a 3,5 84,740 1,72 4,0 96,096 1,54 8 45,807 a 3,5 87,732 1,78 4,0 99,202 1,58 8 45,493 a 3,5 90,688 1,84 4,0 102,281 1,62 8 45,179 3,5 92,740 1,72 4,0 104,114 1,55 9 51,621 3,5 97,685 1,77 4,0 109,165 1,59 9 51,400 a 3,5 102,695 1,83 4,0 114,2 1,63 9 51,179 3,5 112,741 1,72 4,0 124,150 1,58 11 63,434 3,5 122,702 1,81 4,0 134,299 1,65 11 62,993 a 3,5 132,741 1,72 4,0 144,177 1,60 12 69,807 3,5 142,708 1,80 4,0 154,306 1,66 13 74,807
a These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
tooth thickness measurements not identified by a.
25
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
13 Module m = 2,5 mm
Table 20 — Nominal dimensions, m = 2,5 mm
Dimensions in mm
Basic data
Refer-Pitch
Number
ence diam-of teeth diameter eter
Nominal
dimensions
Hub diameter
Root form circle diameter
Tip diam-eter
Tip diameter
Shaft diameter
Root form circle Root
diameter diameter Deviation
Shaft Space width Root
Base Devia-addendum Tooth diam-diameter tion
modification thickness eter
dFf2 min. 19,56
21,56 24,56 27,57 29,57 31,57 34,57 36,57 37,57 39,57 41,57 44,57 46,57 47,57 49,57 51,58 54,58 57,58 59,58 61,58 ,58 67,58 69,58 71,58 74,58 77,58 79,58 81,58 84,58 87,58 ,58 91,58 94,58 97,58 99,58 104,59 109,59 119,59 129,59 139,59 149,59
dFf1
dB
z d
db x1 ⋅ m e2 = s1 df2 Adf2da2 15 17 20 23 25 27 30 32 33 35 37 40 42 43 45 47 50 53 55 57 60 63 65 67 70 73 75 77 80 83 85 87 90 93 95 100 105 115 125 135 145
da1 19,5 21,5 24,5 27,5 29,5 31,5 34,5 36,5 37,5 39,5 41,5 44,5 46,5 47,5 49,5 51,5 54,5 57,5 59,5 61,5 ,5 67,5 69,5 71,5 74,5 77,5 79,5 81,5 84,5 87,5 ,5 91,5 94,5 97,5 99,5 104,5 109,5 119,5 129,5 139,5 149,5
max. 14,94 16,94 19,94 22,93 24,93 26,93 29,93 31,93 32,93 34,93 36,93 39,93 41,93 42,93 44,93 46,92 49,92 52,92 54,92 56,92 59,92 62,92 ,92 66,92 69,92 72,92 74,92 76,92 79,92 82,92 84,92 86,92 ,92 92,92 94,92 99,91 104,91 114,91 124,91 134,91 144,91
df1 Adf1
Daimler AG;019 - HPC D652 - GR/EQS;20 6 15,0 12,990 1,125 5,226 20 0,6122 7 17,5 15,155 0,875 4,937 22 0,6125 8 20,0 17,321 1,125 5,226 25 0,6128 10 25,0 21,651 0,125 4,071 28 0,6230 10 25,0 21,651 1,125 5,226 30 0,6232 11 27,5 23,816 0,875 4,937 32 0,6235 12 30,0 25,981 1,125 5,226 35 0,6237 13 32,5 28,146 0,875 4,937 37 0,6238 14 35,0 30,311 0,125 4,071 38 0,6240 14 35,0 30,311 1,125 5,226 40 0,6242 15 37,5 32,476 0,875 4,937 42 0,6245 16 40,0 34,1 1,125 5,226 45 0,6247 17 42,5 36,806 0,875 4,937 47 0,6248 18 45,0 38,971 0,125 4,071 48 0,6250 18 45,0 38,971 1,125 5,226 50 0,6252 19 47,5 41,136 0,875 4,937 52 0,55 20 50,0 43,301 1,125 5,226 55 0,58 22 55,0 47,631 0,125 4,071 58 0,60 22 55,0 47,631 1,125 5,226 60 0,62 23 57,5 49,796 0,875 4,937 62 0,65 24 60,0 51,962 1,125 5,226 65 0,68 26 65,0 56,292 0,125 4,071 68 0,70 26 65,0 56,292 1,125 5,226 70 0,72 27 67,5 58,457 0,875 4,937 72 0,75 28 70,0 60,622 1,125 5,226 75 0,78 30 75,0 ,952 0,125 4,071 78 0,80 30 75,0 ,952 1,125 5,226 80 0,82 31 77,5 67,117 0,875 4,937 82 0,85 32 80,0 69,282 1,125 5,226 85 0,88 34 85,0 73,612 0,125 4,071 88 0,90 34 85,0 73,612 1,125 5,226 90 0,92 35 87,5 75,777 0,875 4,937 92 0,95 36 90,0 77,942 1,125 5,226 95 0,98 38 95,0 82,272 0,125 4,071 98 0,100 38 95,0 82,272 1,125 5,226 100 0,105 40 100,0 86,603 1,125 5,226 105 0,66110 42 105,0 90,933 1,125 5,226 110 0,66120 46 115,0 99,593 1,125 5,226 120 0,66130 50 125,0 108,253 1,125 5,226 130 0,66140 54 135,0 116,913 1,125 5,226 140 0,66150 58 145,0 125,574 1,125 5,226 150 0,6614,50 –0, 16,50 –0, 19,50 –0, 22,50 –0,93 24,50 –0,93 26,50 –0,93 29,50 –0,93 31,50 –0,93 32,50 –0,93 34,50 –0,93 36,50 –0,93 39,50 –0,93 41,50 –0,93 42,50 –0,93 44,50 –0,93 46,50 –0,99 49,50 –0,99 52,50 –0,99 54,50 –0,99 56,50 –0,99 59,50 –0,99 62,50 –0,99 ,50 –0,99 66,50 –0,99 69,50 –0,99 72,50 –0,99 74,50 –0,99 76,50 –0,99 79,50 –0,99 82,50 –0,99 84,50 –0,99 86,50 –0,99 ,50 –0,99 92,50 –0,99 94,50 –0,99 99,50 –1,05 104,50 –1,05 114,50 –1,05 124,50 –1,05 134,50 –1,05 144,50 –1,05 26
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
Table 21 — Inspection dimensions, m = 2,5 mm
Dimensions in mm
Basic data
Reference diameter
Hub dimensions
Deviation Measuring factor circle diameter
Shaft dimensions
Nominal Deviation dimension factor
Number of
teeth measured
Nominal dimension
Number of Measuring Nominal teeth circle diameter dimension
dB z DM 20 6 22 7 25 8 28 10 30 10 32 11 35 12 37 13 38 14 40 14 42 15 45 16 47 17 48 18 50 18 52 19 55 20 58 22 60 22 62 23 65 24 68 26 70 26 72 27 75 28 78 30 80 30 82 31 85 32 88 34 90 34 92 35 95 36 98 38 100 38 105 40 110 42 120 46 130 50 140 54 150 58 a
M2 A*M2 DM M1 A*M1 k Wk
Daimler AG;019 - HPC D652 - GR/EQS; 4,5 10,551 1,71 9,0 33,258 1,03 2 12,026
4,5 12,105 1,85 7,0 30,558 1,08 2 11,2 a 4,5 15,552 1,72 7,0 34,113 1,13 2 12,259 4,25 19,115 2,30 5,0 33,006 1,37 2 11,491 a 4,5 20,552 1,72 6,5 38,151 1,19 3 19,293 4,5 22,265 1,81 6,0 38,835 1,23 3 19,159 4,5 25,552 1,72 6,0 42,093 1,25 3 19,526 4,5 27,308 1,80 5,5 42,7 1,30 3 19,392 4,5 28,316 2,26 5,0 43,096 1,43 3 18,759 a 4,5 30,552 1,72 6,0 47,204 1,28 3 19,759 a 4,5 32,340 1,79 5,5 47,881 1,33 3 19,625 a 4,5 35,552 1,73 5,5 51,035 1,33 4 26,793 4,5 37,365 1,78 5,5 52,974 1,36 4 26,659 a 4,5 38,387 2,07 5,0 53,156 1,47 4 26,026 4,5 40,552 1,73 5,5 56,100 1,36 4 27,026
4,5 42,384 1,78 5,5 58,052 1,38 4 26,2 a 4,5 45,552 1,73 5,5 61,157 1,38 4 27,259 4,5 48,424 1,99 5,0 63,198 1,51 4 26,491 4,5 50,552 1,73 5,5 66,206 1,40 5 34,293 4,5 52,413 1,77 5,0 66,846 1,45 5 34,159 4,5 55,552 1,73 5,0 69,924 1,44 5 34,526 4,5 58,448 1,94 5,0 73,229 1,53 5 33,759 a 4,5 60,552 1,73 5,0 74,954 1,46 5 34,759 a 4,5 62,434 1,77 5,0 76,920 1,48 5 34,625 4,5 65,552 1,73 5,0 79,980 1,47 6 41,793 a 4,5 68,4 1,90 5,0 83,253 1,55 6 41,026 4,5 70,552 1,73 5,0 85,004 1,48 6 42,026 4,5 72,449 1,76 5,0 86,978 1,50 6 41,2 a 4,5 75,552 1,73 5,0 90,026 1,49 6 42,259 4,5 78,476 1,88 5,0 93,272 1,57 6 41,491 4,5 80,552 1,73 5,0 95,045 1,50 7 49,293 4,5 82,461 1,76 5,0 97,024 1,52 7 49,159 4,5 85,552 1,73 5,0 100,063 1,51 7 49,526 4,5 88,485 1,86 5,0 103,288 1,58 7 48,759 a 4,5 90,552 1,73 5,0 105,079 1,52 7 49,759 4,5 95,552 1,73 5,0 110,094 1,53 8 56,793 4,5 100,552 1,73 5,0 115,108 1,54 8 57,026 4,5 110,552 1,73 5,0 125,132 1,55 9 ,293 a 4,5 120,552 1,73 5,0 135,153 1,56 9 ,759 4,5 130,552 1,73 5,0 145,172 1,57 10 72,026 4,5 140,552 1,73 5,0 155,188 1,58 11 79,293
These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other tooth thickness measurements not identified by a.
27
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
14 Module m = 3 mm
Table 22 — Nominal dimensions, m = 3 mm
Dimensions in mm
Basic data
Refer-Num-ence ber of diameter teeth
Pitch diam-eter
Base diameter
Nominal dimensions
Hub diameter
Root form circle diameter
Tip diam-eter
Tip diameter
Shaft diameter
Root form circle Root
diameter diameter Deviation
Space width Root Shaft
Devia-diam-Tooth addendum
tion
eter modification thickness
dFf2 min. 21,46
24,46 27,47 29,47 31,47 34,47 36,47 37,47 39,47 41,47 44,47 44,47 46,47 47,47 49,47 51,48 54,48 57,48 59,48 61,48 ,48 67,48 69,48 71,48 74,48 77,48 79,48 81,48 84,48 87,48 ,48 91,48 94,48 97,48 99,48 104,49 109,49 119,49 129,49 139,49 149,49 159,49 169,49 179,49 1,49 199,49 209,50 209,50
dFf1
dB
z d
db x1 ⋅ m e2 = s1 df2 Adf2da2 16 19 22 24 26 29 31 32 34 36 39 39 41 42 44 46 49 52 54 56 59 62 66 69 72 74 76 79 82 84 86 92 94 99 104 114 124 134 144 154 1 174 184 194 204 204
da1 21,4 24,4 27,4 29,4 31,4 34,4 36,4 37,4 39,4 41,4 44,4 44,4 46,4 47,4 49,4 51,4 54,4 57,4 59,4 61,4 ,4 67,4 69,4 71,4 74,4 77,4 79,4 81,4 84,4 87,4 ,4 91,4 94,4 97,4 99,4 104,4 109,4 119,4 129,4 139,4 149,4 159,4 169,4 179,4 1,4 199,4 209,4 209,4
max. 15,94 18,94 21,93 23,93 25,93 28,93 30,93 31,93 33,93 35,93 38,93 38,93 40,93 41,93 43,93 45,92 48,92 51,92 53,92 55,92 58,92 61,92 63,92 65,92 68,92 71,92 73,92 75,92 78,92 81,92 83,92 85,92 88,92 91,92 93,92 98,91 103,91 113,91 123,91 133,91 143,91 153,91 163,91 173,91 183,91 193,91 203,90 203,90
df1 Adf1
Daimler AG;019 - HPC D652 - GR/EQS;22 6 18 15,588 0,35 5,117 22 0,7125 7 21 18,187 0,35 5,117 25 0,7128 8 24 20,785 0,35 5,117 28 0,7230 8 24 20,785 1,35 6,271 30 0,7232 9 27 23,383 0,85 5,694 32 0,7235 10 30 25,981 0,85 5,694 35 0,7237 11 33 28,579 0,35 5,117 37 0,7238 11 33 28,579 0,85 5,694 38 0,7240 12 36 31,177 0,35 5,117 40 0,7242 12 36 31,177 1,35 6,271 42 0,7245 13 39 33,775 1,35 6,271 45 0,7245 14 a 42 36,373 –0,15 4,539 45 0,7247 14 42 36,373 0,85 5,694 47 0,7248 14 42 36,373 1,35 6,271 48 0,7250 15 45 38,971 0,85 5,694 50 0,7252 16 48 41,569 0,35 5,117 52 0,7455 17 51 44,167 0,35 5,117 55 0,7458 18 54 46,765 0,35 5,117 58 0,7460 18 54 46,765 1,35 6,271 60 0,7462 19 57 49,363 0,85 5,694 62 0,7465 20 60 51,962 0,85 5,694 65 0,7468 21 63 54,560 0,85 5,694 68 0,7470 22 66 57,158 0,35 5,117 70 0,7472 22 66 57,158 1,35 6,271 72 0,7475 24 72 62,354 –0,15 4,539 75 0,7478 24 72 62,354 1,35 6,271 78 0,7480 25 75 ,952 0,85 5,694 80 0,7482 26 78 67,550 0,35 5,117 82 0,7485 27 81 70,148 0,35 5,117 85 0,7488 28 84 72,746 0,35 5,117 88 0,7490 28 84 72,746 1,35 6,271 90 0,7492 29 87 75,344 0,85 5,694 92 0,7495 30 90 77,942 0,85 5,694 95 0,7498 31 93 80,540 0,85 5,694 98 0,74100 32 96 83,138 0,35 5,117 100 0,74105 34 102 88,335 –0,15 4,539 105 0,76110 35 105 90,933 0,85 5,694 110 0,76120 38 114 98,727 1,35 6,271 120 0,76130 42 126 109,119 0,35 5,117 130 0,76140 45 135 116,913 0,85 5,694 140 0,76150 48 144 124,708 1,35 6,271 150 0,76160 52 156 135,100 0,35 5,117 160 0,76170 55 165 142,4 0,85 5,694 170 0,76180 58 174 150,688 1,35 6,271 180 0,76190 62 186 161,081 0,35 5,117 190 0,76200 65 195 168,875 0,85 5,694 200 0,76210 68 204 176,669 1,35 6,271 210 0,77210 69 207 179,267 –0,15 4,539 210 0,77a
15,40 –0,99 18,40 –0,99 21,40 –1,03 23,40 –1,03 25,40 –1,03 28,40 –1,03 30,40 –1,03 31,40 –1,03 33,40 –1,03 35,40 –1,03 38,40 –1,03 38,40 –1,03 40,40 –1,03 41,40 –1,03 43,40 –1,03 45,40 –1,09 48,40 –1,09 51,40 –1,09 53,40 –1,09 55,40 –1,09 58,40 –1,09 61,40 –1,09 63,40 –1,09 65,40 –1,09 68,40 –1,09 71,40 –1,09 73,40 –1,09 75,40 –1,09 78,40 –1,09 81,40 –1,09 83,40 –1,09 85,40 –1,09 88,40 –1,09 91,40 –1,09 93,40 –1,09 98,40 –1,15 103,40 –1,15 113,40 –1,15 123,40 –1,15 133,40 –1,15 143,40 –1,15 153,40 –1,15 163,40 –1,15 173,40 –1,15 183,40 –1,15 193,40 –1,15 203,40 –1,22 203,40 –1,22 A special tool is required for manufacturing splined hubs by shaping.
28
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
Table 23 — Inspection dimensions, m = 3 mm
Dimensions in mm
Basic data
Reference diameter
Hub dimensions
Deviation Measuring factor circle diameter
Shaft dimensions
Nominal
dimension
Deviation factor
Number of
Nominal
teeth
dimension
measured
Number of Measuring Nominal teeth circle diameter dimension
dB z DM
22 6 25 7 28 8 30 8 32 9 35 10 37 11 38 11 40 12 42 12 45 13 45 14 47 14 48 14 50 15 52 16 55 17 58 18 60 18 62 19 65 20 68 21 70 22 72 22 75 24 78 24 80 25 82 26 85 27 88 28 90 28 92 29 95 30 98 31 100 32 105 34 110 35 120 38 130 42 140 45 150 48 160 52 170 55 180 58 190 62 200 65 210 68 210 69 a
M2 A*M2 DM M1 A*M1 k Wk
13,431
13,571 13,710 14,710 14,350 14,490 14,129 22,791 22,431 23,431 23,571 22,210 23,210 23,710 23,350 22,990 23,129 31,431 32,431 32,071 32,210 32,350 31,990 41,152 31,769 41,431 41,071 40,710 40,850 40,990 50,152 49,791 49,931 50,071 49,710 49,490 58,791 59,710 67,431 68,350 77,431 76,990 86,071 95,152 94,710 103,791 104,710 103,350
Daimler AG;019 - HPC D652 - GR/EQS;5,0 11,694 2,42 7,0 30,099 1,17 2a 5,0 14,235 2,18 7,0 32,544 1,17 2 5,25 16,835 2,56 7,0 36,2 1,23 2 5,25 19,104 1,66 8,0 40,013 1,14 2a 5,25 20,686 1,85 7,0 39,577 1,21 2a 5,25 24,0 1,86 7,0 43,158 1,25 2a 5,25 25,627 2,14 6,0 42,581 1,35 2a 5,25 26,762 1,83 7,0 45,828 1,25 3a 5,25 28,9 2,10 6,0 45,9 1,38 3 5,25 31,107 1,68 7,0 50,023 1,26 3 5,25 33,820 1,67 7,0 52,752 1,26 3 5,25 33,726 2,41 6,0 51,216 1,46 3 5,25 36,096 1,82 6,0 52,848 1,37 3 5,25 37,108 1,69 7,0 56,148 1,29 3a 5,25 38,855 1,80 6,0 55,606 1,38 3a 5,25 41,010 1,97 6,0 58,088 1,44 3 5,25 43,807 1,95 6,0 60,873 1,44 3a 5,25 47,023 1,94 6,0 ,125 1,46 4 5,25 49,109 1,70 7,0 68,343 1,34 4 5,25 50,908 1,79 6,0 67,767 1,43 4 5,25 54,101 1,79 6,0 70,999 1,44 4 5,25 56,928 1,78 6,0 73,827 1,45 4a 5,25 59,042 1, 6,0 76,183 1,49 4 5,25 61,109 1,70 6,0 77,868 1,43 5 5,25 63,932 2,00 6,0 81,326 1,54 4a 5,25 67,109 1,71 6,0 83,909 1,44 5 5,25 68,957 1,78 6,0 85,923 1,48 5 5,25 71,054 1,86 6,0 88,227 1,52 5 5,25 73,922 1,85 6,0 91,092 1,52 5 5,25 77,059 1,85 6,0 94,245 1,53 5a 5,25 79,110 1,71 6,0 95,977 1,47 6 5,25 80,978 1,77 6,0 97,995 1,50 6 5,25 84,105 1,77 6,0 101,141 1,51 6 5,25 86,987 1,77 6,0 104,025 1,51 6 5,25 ,066 1,83 6,0 106,275 1,55 6 5,25 93,994 1,90 6,0 111,380 1,59 6 5,25 99,001 1,76 6,0 116,076 1,53 7 5,25 109,110 1,72 6,0 126,095 1,52 7a 5,25 119,078 1,81 6,0 136,329 1,58 8 5,25 129,026 1,76 6,0 146,167 1,57 8a 5,25 139,111 1,72 6,0 156,172 1,55 9 5,5 148,315 1,81 6,0 166,3 1,61 9a 5,5 158,283 1,77 6,0 176,228 1,59 10 5,5 168,362 1,74 6,0 186,226 1,58 11 5,5 178,323 1,80 6,0 196,3 1,62 11 5,5 188,295 1,76 6,0 206,272 1,61 12 5,5 198,362 1,74 6,0 216,266 1,60 12a 5,5 198,232 1,82 6,0 216,400 1,65 12
These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other tooth thickness measurements not identified by a.
29
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
15 Module m = 4 mm
Table 24 — Nominal dimensions, m = 4 mm
Dimensions in mm
Basic data
Refer-Num-ence ber of diameter teeth
Pitch diam-eter
Nominal dimensions
Hub diameter
Root
Devia-diam-tion
eter
Root form circle diameter
Tip diam-eter
Tip diameter
Shaft diameter
Root form circle Root
diameter diameter Deviation
Shaft Space addendum width
Base diameter modifica-Tooth
tion thickness
dFf2 min. 31,27
34,27 36,27 37,27 39,27 41,27 44,27 46,27 47,27 49,27 51,28 54,28 57,28 59,28 59,28 61,28 ,28 67,28 67,28 69,28 71,28 74,28 77,28 79,28 81,28 84,28 87,28 ,28 91,28 94,28 97,28 99,28 104,29 109,29 119,29 129,29 139,29 149,29 159,29 169,29 179,29 1,29 199,29 209,30
dFf1
dB
z d
db x1 ⋅ m e2 = s1 df2 Adf2da2 24 27 29 30 32 34 37 39 40 42 44 47 50 52 52 54 57 60 60 62 67 70 72 74 77 80 82 84 87 90 92 97 102 112 122 132 142 152 162 172 182 192 202
da1 31,2 34,2 36,2 37,2 39,2 41,2 44,2 46,2 47,2 49,2 51,2 54,2 57,2 59,2 59,2 61,2 ,2 67,2 67,2 69,2 71,2 74,2 77,2 79,2 81,2 84,2 87,2 ,2 91,2 94,2 97,2 99,2 104,2 109,2 119,2 129,2 139,2 149,2 159,2 169,2 179,2 1,2 199,2 209,2
max. 23,93 26,93 28,93 29,93 31,93 33,93 36,93 38,93 39,93 41,93 43,92 46,92 49,92 51,92 51,92 53,92 56,92 59,92 59,92 61,92 63,92 66,92 69,92 71,92 73,92 76,92 79,92 81,92 83,92 86,92 ,92 91,92 96,91 101,91 111,91 121,91 131,91 141,91 151,91 161,91 171,91 181,91 191,91 201,90
df1 Adf1
Daimler AG;019 - HPC D652 - GR/EQS;32 6 24 20,785 1,8 8,362 32 0,9235 7 28 24,249 1,3 7,784 35 0,9237 8 32 27,713 0,3 6,630 37 0,9238 8 32 27,713 0,8 7,207 38 0,9240 8 32 27,713 1,8 8,362 40 0,9242 9 36 31,177 0,8 7,207 42 0,9245 10 40 34,1 0,3 6,630 45 0,9247 10 40 34,1 1,3 7,784 47 0,9248 10 40 34,1 1,8 8,362 48 0,9250 11 44 38,105 0,8 7,207 50 0,9252 11 44 38,105 1,8 8,362 52 0,9455 12 48 41,569 1,3 7,784 55 0,9458 13 52 45,033 0,8 7,207 58 0,94a60 13 52 45,033 1,8 8,362 60 0,9460 14 56 48,497 –0,2 6,052 60 0,9462 14 56 48,497 0,8 7,207 62 0,9465 15 60 51,962 0,3 6,630 65 0,9468 15 60 51,962 1,8 8,362 68 0,94a68 16 55,426 –0,2 6,052 68 0,9470 16 55,426 0,8 7,207 70 0,9472 16 55,426 1,8 8,362 72 0,9475 17 68 58,0 1,3 7,784 75 0,9478 18 72 62,354 0,8 7,207 78 0,9480 18 72 62,354 1,8 8,362 80 0,9482 19 76 65,818 0,8 7,207 82 0,9485 20 80 69,282 0,3 6,630 85 0,9488 20 80 69,282 1,8 8,362 88 0,9490 21 84 72,746 0,8 7,207 90 0,9492 22 88 76,210 –0,2 6,052 92 0,9495 22 88 76,210 1,3 7,784 95 0,9498 23 92 79,674 0,8 7,207 98 0,94100 24 96 83,138 –0,2 6,052 100 0,94105 25 100 86,603 0,3 6,630 105 0,96110 26 104 90,067 0,8 7,207 110 0,96120 28 112 96,995 1,8 8,362 120 0,96130 31 124 107,387 0,8 7,207 130 0,96140 34 136 117,779 –0,2 6,052 140 0,96150 36 144 124,708 0,8 7,207 150 0,96160 38 152 131,636 1,8 8,362 160 0,96170 41 1 142,028 0,8 7,207 170 0,96180 44 176 152,420 –0,2 6,052 180 0,96190 46 184 159,349 0,8 7,207 190 0,96200 48 192 166,277 1,8 8,362 200 0,96210 51 204 176,669 0,8 7,207 210 0,97a
23,20 –1,23 26,20 –1,23 28,20 –1,23 29,20 –1,23 31,20 –1,23 33,20 –1,23 36,20 –1,23 38,20 –1,23 39,20 –1,23 41,20 –1,23 43,20 –1,29 46,20 –1,29 49,20 –1,29 51,20 –1,29 51,20 –1,29 53,20 –1,29 56,20 –1,29 59,20 –1,29 59,20 –1,29 61,20 –1,29 63,20 –1,29 66,20 –1,29 69,20 –1,29 71,20 –1,29 73,20 –1,29 76,20 –1,29 79,20 –1,29 81,20 –1,29 83,20 –1,29 86,20 –1,29 ,20 –1,29 91,20 –1,29 96,20 –1,35 101,20 –1,35 111,20 –1,35 121,20 –1,35 131,20 –1,35 141,20 –1,35 151,20 –1,35 161,20 –1,35 171,20 –1,35 181,20 –1,35 191,20 –1,35 201,20 –1,42 A special tool is required for manufacturing splined hubs by shaping.
30
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
Table 25 — Inspection dimensions, m = 4 mm
Dimensions in mm
Basic data
Reference diameter
Hub dimensions
Nominal dimension
Deviation Measuring factor circle diameter
Shaft dimensions
Nominal
dimension
Deviation factor
Number of
Nominal
teeth
dimension
measured
Number of Measuring teeth circle diameter
dB z DM 32 6 35 7 37 8 38 8 40 8 42 9 45 10 47 10 48 10 50 11 52 11 55 12 58 13 60 13 60 14 62 14 65 15 68 15 68 16 70 16 72 16 75 17 78 18 80 18 82 19 85 20 88 20 90 21 92 22 95 22 98 23 100 24 105 25 110 26 120 28 130 31 140 34 150 36 160 38 170 41 180 44 190 46 200 48 210 51 a M2 A*M2 DM M1 A*M1 k Wk
19,241
18,928 18,114 18,614 19,614 18,800 18,486 19,486 30,869 30,055 31,055 30,741 30,428 31,428 29,614 30,614 30,300 31,800 29,986 30,986 42,869 42,555 42,241 43,241 42,428 42,114 43,614 42,800 41,986 54,369 54,055 42,359 53,928 54,614 66,869 66,428 65,986 78,241 79,614 90,055 ,614 90,986 103,241 102,800
Daimler AG;019 - HPC D652 - GR/EQS;7,0 17,470 1, 15 54,521 1,02 2 7,0 19,778 1,80 11 48,316 1,09 2 7,0 21,913 3,04 9,0 47,335 1,25 2 7,0 23,337 2,13 10 50,447 1,19 2 7,0 25,473 1,66 12 56,413 1,11 2a 7,0 26,837 2,03 9,0 51,497 1,23 2 7,0 30,113 2,41 8,0 52,967 1,36 2 7,0 32,472 1,81 10 59,393 1,21 2a 7,0 33,475 1,67 10 60,090 1,20 3a 7,0 34,955 1,96 9,0 59,797 1,28 3a 7,0 37,023 1,66 10 63,660 1,21 3 7,0 40,474 1,79 9,0 65,139 1,29 3 7,0 43,037 1,91 8,0 65,470 1,37 3 7,0 45,094 1,67 10 71,967 1,24 3 7,0 44,967 2,41 8,0 68,288 1,46 3 7,0 47,411 1,91 8,0 69,932 1,39 3 7,0 49,965 2,05 8,0 72,791 1,43 3 7,0 53,146 1,68 9,0 77,722 1,31 3a 7,0 53,066 2,25 8,0 76,329 1,48 3 7,0 55,421 1,88 8,0 78,001 1,42 3a 7,0 57,478 1,69 9,0 82,163 1,33 4a 7,0 60,1 1,77 9,0 85,115 1,35 4 7,0 63,429 1,86 8,0 86,058 1,44 4 7,0 65,478 1,70 9,0 90,273 1,35 4 7,0 67,178 1,85 8,0 ,803 1,44 4 7,0 70,340 1,95 8,0 93,257 1,49 4 7,0 73,479 1,70 9,0 98,368 1,37 4a 7,0 75,207 1,84 8,0 97,877 1,46 4 7,0 77,215 2,04 8,0 100,414 1,53 4 7,0 80,478 1,76 8,0 102,993 1,45 5a 7,0 83,231 1,83 8,0 105,939 1,48 5a 7,0 85,243 2,00 8,0 108,435 1,54 4a 7,0 90,181 1, 8,0 113,123 1,52 5 7,0 95,447 1,82 8,0 118,217 1,50 5 7,0 105,480 1,71 8,0 127,969 1,47 6 7,0 115,296 1,80 8,0 138,115 1,53 6 7,0 125,325 1,90 8,0 148,507 1,59 6 7,0 135,457 1,79 8,0 158,332 1,55 7 7,0 145,481 1,72 8,0 168,127 1,52 7a 7,0 155,341 1,78 8,0 178,247 1,57 8a 7,0 165,365 1,85 8,0 188,549 1,62 8 7,0 175,463 1,78 8,0 198,404 1,58 8a 7,5 183,981 1,75 8,0 208,229 1,55 9 7,0 195,369 1,77 8,0 218,331 1,59 9
These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip. Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other tooth thickness measurements not identified by a.
31
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
16 Module m = 5 mm
Table 26 — Nominal dimensions, m = 5 mm
Dimensions in mm
Basic data
Refer-Num-ence ber of diameter teeth
Pitch diam-eter
Base diameter
Nominal dimensions
Shaft Space width Root addendum Tooth diam-modification thickness eter
Hub diameter
Devia-tion
Root form
Tip circle
diam-diameter
eter dFf2
Tip
diameter
Shaft diameter
Root form circle diameter
Root
Deviation
diameter
dFf1 max.
29,92 31,92 34,92 36,92 37,92 39,92 41,91 44,91 47,91 49,91 51,91 54,91 57,91 59,91 61,91 ,91 ,91 67,91 69,91 71,91 74,91 74,91 77,91 79,91 81,91 84,91 87,91 ,91 94,90 99,90 109,90 119,90 129,90 139,90 149,90 159,90 169,90 179,90 1,90 199, 209, 229, 239, 249, 269, 2, 309,
dB
z d
db x1 ⋅ m e2 = s1 df2 Adf2
min.
da2 30 32 35 37 38 40 42 45 48 50 52 55 58 60 62 65 65 68 70 72 75 75 78 80 82 85 88 90 95 100 110 120 130 140 150 160 170 180 190 200 210 230 240 250 270 290 310
da1 39 41 44 46 47 49 51 54 57 59 61 67 69 71 74 74 77 79 81 84 84 87 91 94 97 99 104 109 119 129 139 149 159 169 179 1 199 209 219 239 249 259 279 299 319
df1 Adf1
Daimler AG;019 - HPC D652 - GR/EQS;40 6 30 25,981 2,25 10,452 40 1,14 39,08 42 7 35 30,311 0,75 8,720 42 1,14 41,08 45 7 35 30,311 2,25 10,452 45 1,14 44,08 47 8 40 34,1 0,75 8,720 47 1,14 46,08 48 8 40 34,1 1,25 9,297 48 1,14 47,08 50 8 40 34,1 2,25 10,452 50 1,14 49,08 52 9 45 38,971 0,75 8,720 52 1,16 51,09 55 9 45 38,971 2,25 10,452 55 1,16 54,09 58 10 50 43,301 1,25 9,297 58 1,16 57,09 60 10 50 43,301 2,25 10,452 60 1,16 59,09 62 11 55 47,631 0,75 8,720 62 1,16 61,09 65 11 55 47,631 2,25 10,452 65 1,16 ,09 68 12 60 51,962 1,25 9,297 68 1,16 67,09 70 12 60 51,962 2,25 10,452 70 1,16 69,09 72 13 65 56,292 0,75 8,720 72 1,16 71,09 75 13 65 56,292 2,25 10,452 75 1,16 74,09
a75 14 70 60,622 –0,25 7,565 75 1,16 74,09 78 14 70 60,622 1,25 9,297 78 1,16 77,09 80 14 70 60,622 2,25 10,452 80 1,16 79,09 82 15 75 ,952 0,75 8,720 82 1,16 81,09 85 15 75 ,952 2,25 10,452 85 1,16 84,09
a85 16 80 69,282 –0,25 7,565 85 1,16 84,09 88 16 80 69,282 1,25 9,297 88 1,16 87,09 90 16 80 69,282 2,25 10,452 90 1,16 ,09 92 17 85 73,612 0,75 8,720 92 1,16 91,09 95 18 90 77,942 –0,25 7,565 95 1,16 94,09 98 18 90 77,942 1,25 9,297 98 1,16 97,09 100 18 90 77,942 2,25 10,452 100 1,16 99,09 105 20 100 86,603 –0,25 7,565 105 1,17 104,10 110 20 100 86,603 2,25 10,452 110 1,17 109,10 120 22 110 95,263 2,25 10,452 120 1,17 119,10 130 24 120 103,923 2,25 10,452 130 1,17 129,10 140 26 130 112,583 2,25 10,452 140 1,17 139,10 150 28 140 121,244 2,25 10,452 150 1,17 149,10 160 30 150 129,904 2,25 10,452 160 1,17 159,10 170 32 160 138,5 2,25 10,452 170 1,17 169,10 180 34 170 147,224 2,25 10,452 180 1,17 179,10 190 36 180 155,885 2,25 10,452 190 1,17 1,10 200 38 190 1,545 2,25 10,452 200 1,17 199,10 210 40 200 173,205 2,25 10,452 210 1,19 209,11 220 42 210 181,865 2,25 10,452 220 1,19 219,11 240 46 230 199,186 2,25 10,452 240 1,19 239,11 250 48 240 207,846 2,25 10,452 250 1,19 249,11 260 50 250 216,506 2,25 10,452 260 1,19 259,11 280 54 270 233,827 2,25 10,452 280 1,19 279,11 300 58 290 251,147 2,25 10,452 300 1,19 299,11 320 62 310 268,468 2,25 10,452 320 1,19 319,11
a
29,00 –1,49 31,00 –1,49 34,00 –1,49 36,00 –1,49 37,00 –1,49 39,00 –1,49 41,00 –1,55 44,00 –1,55 47,00 –1,55 49,00 –1,55 51,00 –1,55 54,00 –1,55 57,00 –1,55 59,00 –1,55 61,00 –1,55 ,00 –1,55 ,00 –1,55 67,00 –1,55 69,00 –1,55 71,00 –1,55 74,00 –1,55 74,00 –1,55 77,00 –1,55 79,00 –1,55 81,00 –1,55 84,00 –1,55 87,00 –1,55 ,00 –1,55 94,00 –1,62 99,00 –1,62 109,00 –1,62 119,00 –1,62 129,00 –1,62 139,00 –1,62 149,00 –1,62 159,00 –1,62 169,00 –1,62 179,00 –1,62 1,00 –1,62 199,00 –1,70 209,00 –1,70 229,00 –1,70 239,00 –1,70 249,00 –1,70 269,00 –1,70 2,00 –1,70 309,00 –1,70 A special tool is required for manufacturing splined hubs by shaping.
32
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
Table 27 — Inspection dimensions, m = 5 mm
Dimensions in mm
Basic data
Reference diameter
Hub dimensions
Nominal dimension
Deviation Measuring factor circle diameter
Shaft dimensions
Nominal
dimension
Deviation factor
Number of
Nominal
teeth
dimension
measured
Number of Measuring teeth circle diameter
dB z DM
40 6 42 7 45 7 47 8 48 8 50 8 52 9 55 9 58 10 60 10 62 11 65 11 68 12 70 12 72 13 75 13 75 14 78 14 80 14 82 15 85 15 85 16 88 16 90 16 92 17 95 18 98 18 100 18 105 20 110 20 120 22 130 24 140 26 150 28 160 30 170 32 180 34 190 36 200 38 210 40 220 42 240 46 250 48 260 50 280 54 300 58 320 62 M2 A*M2 DM M1 A*M1 k Wk
24,052
22,784 24,284 23,017 23,517 24,517 23,250 24,750 23,983 38,586 23,716 38,819 38,052 39,052 37,784 39,284 37,017 38,517 39,517 38,250 39,750 37,483 38,983 53,586 38,716 37,948 53,052 54,052 52,017 54,517 68,586 69,052 69,517 83,586 84,052 84,517 98,586 99,052 99,517 113,586 114,052 128,586 129,052 129,517 144,052 158,586 159,517
Daimler AG;019 - HPC D652 - GR/EQS;9,0 21,103 1,71 18 66,516 1,03 2 9,0 21,573 3,29 12 55,246 1,16 2 9,0 25,223 1,67 16 66,185 1,04 2 9,0 27,554 2,71 12 61,519 1,21 2 9,0 28,922 2,13 12 62,214 1,20 2 9,0 31,103 1,72 14 68,226 1,13 2a 9,0 32,028 2,41 11 63,404 1,25 2 9,0 35,418 1,69 14 72,552 1,13 2a 9,0 38,968 2,01 12 72,502 1,24 2a 9,0 41,103 1,72 14 78,660 1,17 3a 9,0 42,254 2,19 11 73,752 1,30 2a 9,0 45,542 1,70 12 78,376 1,22 3 9,0 48,996 1,95 11 80,236 1,31 3 9,0 51,103 1,72 12 84,186 1,25 3 9,0 52,398 2,08 10 81,440 1,38 3 9,0 55,629 1,71 12 88,738 1,25 3 9,0 55,235 2,62 10 85,360 1,46 3 9,0 59,014 1,91 11 90,386 1,34 3 9,0 61,103 1,72 12 94,408 1,28 3a 9,0 62,498 2,01 10 91,603 1,41 3 9,0 65,692 1,72 12 99,025 1,29 3a 9,0 65,416 2,37 10 95,411 1,48 3 9,0 69,027 1,88 10 97,908 1,41 3a 9,0 71,103 1,73 11 102,069 1,33 4a 9,0 72,573 1,96 10 101,731 1,43 3a 9,0 75,531 2,24 10 105,453 1,50 3a 9,0 79,036 1,86 10 107,987 1,43 4 9,0 81,103 1,73 11 112,200 1,36 4 9,0 85,613 2,15 10 115,488 1,52 4 9,0 91,103 1,73 11 122,313 1,38 4a 9,0 101,103 1,73 10 129,780 1,43 5 9,0 111,103 1,73 10 139,848 1,44 5 9,0 121,103 1,73 10 149,908 1,46 5a 9,0 131,103 1,73 10 159,961 1,47 6 9,0 141,103 1,73 10 170,009 1,48 6 9,0 151,103 1,73 10 180,051 1,49 6a 9,0 161,103 1,73 10 190,090 1,50 7 9,0 171,103 1,73 10 200,126 1,51 7 9,0 181,103 1,73 10 210,158 1,52 7a 9,0 191,103 1,73 10 220,188 1,53 8 9,0 201,103 1,73 10 230,215 1,54 8 9,0 221,103 1,73 10 250,2 1,55 9 9,0 231,103 1,73 10 260,286 1,55 9 9,0 241,103 1,73 10 270,307 1,56 9a 9,0 261,103 1,73 10 290,343 1,57 10 9,0 281,103 1,73 10 310,376 1,58 11 9,0 301,103 1,73 10 330,405 1,59 11a
a These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
tooth thickness measurements not identified by a.
33
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
17 Module m = 6 mm
Table 28 — Nominal dimensions, m = 6 mm
Dimensions in mm
Basic data
Refer-Num-ence ber of diameter teeth
Pitch diam-eter
Base diameter
Nominal dimensions
Shaft Space width Root addendum Tooth diam-modification thickness eter
Hub diameter
Devia-tion
Root form
Tip circle
diam-diameter
eter dFf2
Tip
diameter
Shaft diameter
Root form circle diameter dFf1
Root
Deviation
diameter
dB
z d
db x1 ⋅ m e2 = s1 df2 Adf2
min.
da2
36 38 40 43 46 48 50 53 56 58 60 63 66 66 68 70 73 76 78 78 80 83 86 88 93 98 108 118 128 138 148 158 168 178 188 198 208 228 238 248 268 284 308 328 348 368 388 408 428 438 448 468 488
da1
46,8 48,8 50,8 53,8 56,8 58,8 60,8 63,8 66,8 68,8 70,8 73,8 76,8 76,8 78,8 80,8 83,8 86,8 88,8 88,8 90,8 93,8 96,8 98,8 103,8 108,8 118,8 128,8 138,8 148,8 158,8 168,8 178,8 188,8 198,8 208,8 218,8 238,8 248,8 258,8 278,8 294,8 318,8 338,8 358,8 378,8 398,8 418,8 438,8 448,8 458,8 478,8 498,8
max.
35,92 37,92 39,91 42,91 45,91 47,91 49,91 52,91 55,91 57,91 59,91 62,91 65,91 65,91 67,91 69,91 72,91 75,91 77,91 77,91 79,91 82,91 85,91 87,91 92,90 97,90 107,90 117,90 127,90 137,90 147,90 157,90 167,90 177,90 187,90 197, 207, 227, 237, 247, 267, 283, 307, 327, 347, 367, 387, 407,87 427,87 437,87 447,87 467,87 487,87
df1 Adf1
Daimler AG;019 - HPC D652 - GR/EQS;48 6 36 31,177 2,7 50 7 42 36,373 0,7 52 7 42 36,373 1,7 55 8 48 41,569 0,2 58 8 48 41,569 1,7 60 8 48 41,569 2,7 62 9 54 46,765 0,7 65 9 54 46,765 2,2 68 10 60 51,962 0,7 70 10 60 51,962 1,7 72 10 60 51,962 2,7 75 11 66 57,158 1,2 78 11 66 57,158 2,7 a 72 62,354 –0,3 78 12 80 12 72 62,354 0,7 82 12 72 62,354 1,7 85 13 78 67,550 0,2 88 13 78 67,550 1,7 90 13 78 67,550 2,7 a 84 72,746 –0,3 90 14 92 14 84 72,746 0,7 95 14 84 72,746 2,2 98 15 90 77,942 0,7 100 15 90 77,942 1,7 105 16 96 83,138 1,2 110 17 102 88,335 0,7 120 18 108 93,531 2,7 130 20 120 103,923 1,7 140 22 132 114,315 0,7 150 24 144 124,708 –0,3 160 25 150 129,904 1,7 170 27 162 140,296 0,7 180 28 168 145,492 2,7 190 30 180 155,885 1,7 200 32 192 166,277 0,7 210 34 204 176,669 –0,3 220 35 210 181,865 1,7 240 38 228 197,454 2,7 250 40 240 207,846 1,7 260 42 252 218,238 0,7 280 45 270 233,827 1,7 300 48 288 249,415 0,7 320 52 312 270,200 0,7 340 55 330 285,788 1,7 360 58 348 301,377 2,7 380 62 372 322,161 0,7 400 65 390 337,750 1,7 420 68 408 353,338 2,7 440 72 432 374,123 0,7 450 74 444 384,515 –0,3 460 75 450 3,711 1,7 480 78 468 405,300 2,7 500 82 492 426,084 0,7 a
12,542 48 1,34 46,88 10,233 50 1,34 48,88 11,388 52 1,36 50, 9,656 55 1,36 53, 11,388 58 1,36 56, 12,542 60 1,36 58, 10,233 62 1,36 60, 11,965 65 1,36 63, 10,233 68 1,36 66, 11,388 70 1,36 68, 12,542 72 1,36 70, 10,810 75 1,36 73, 12,542 78 1,36 76, 9,078 78 1,36 76, 10,233 80 1,36 78, 11,388 82 1,36 80, 9,656 85 1,36 83, 11,388 88 1,36 86, 12,542 90 1,36 88, 9,078 90 1,36 88, 10,233 92 1,36 90, 11,965 95 1,36 93, 10,233 98 1,36 96, 11,388 100 1,36 98, 10,810 105 1,37 103,90 10,233 110 1,37 108,90 12,542 120 1,37 118,90 11,388 130 1,37 128,90 10,233 140 1,37 138,90 9,078 150 1,37 148,90 11,388 160 1,37 158,90 10,233 170 1,37 168,90 12,542 180 1,37 178,90 11,388 190 1,37 188,90 10,233 200 1,37 198,90 9,078 210 1,39 208,91 11,388 220 1,39 218,91 12,542 240 1,39 238,91 11,388 250 1,39 248,91 10,233 260 1,39 258,91 11,388 280 1,39 278,91 10,233 296 1,39 294,91 10,233 320 1,39 318,91 11,388 340 1,39 338,91 12,542 360 1,39 358,91 10,233 380 1,39 378,91 11,388 400 1,39 398,91 12,542 420 1,42 418,93 10,233 440 1,42 438,93 9,078 450 1,42 448,93 11,388 460 1,42 458,93 12,542 480 1,42 478,93 10,233 500 1,42 498,93 34,80 –1,69 36,80 –1,69 38,80 –1,75 41,80 –1,75 44,80 –1,75 46,80 –1,75 48,80 –1,75 51,80 –1,75 54,80 –1,75 56,80 –1,75 58,80 –1,75 61,80 –1,75 ,80 –1,75 ,80 –1,75 66,80 –1,75 68,80 –1,75 71,80 –1,75 74,80 –1,75 76,80 –1,75 76,80 –1,75 78,80 –1,75 81,80 –1,75 84,80 –1,75 86,80 –1,75 91,80 –1,82 96,80 –1,82 106,80 –1,82 116,80 –1,82 126,80 –1,82 136,80 –1,82 146,80 –1,82 156,80 –1,82 166,80 –1,82 176,80 –1,82 186,80 –1,82 196,80 –1,90 206,80 –1,90 226,80 –1,90 236,80 –1,90 246,80 –1,90 266,80 –1,90 282,80 –1,90 306,80 –1,90 326,80 –1,90 346,80 –1,90 366,80 –1,90 386,80 –1,90 406,80 –1,98 426,80 –1,98 436,80 –1,98 446,80 –1,98 466,80 –1,98 486,80 –1,98 A special tool is required for manufacturing splined hubs by shaping.
34
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
Table 29 — Inspection dimensions, m = 6 mm
Dimensions in mm
Basic data Reference diameter
Number of teeth
Hub dimensions
Measuring circle
diameter
Nominal dimension
Shaft dimensions
Deviation Measuring circle Nominal factor diameter dimension
Deviation
factor
Number of teeth measured
Nominal dimension
dB z DM M2 A*M2 DM M1 A*M1 k
a a a a a a a a a a a a a a a a a
Wk 28,862
27,141 28,141 26,921 28,421 29,421 27,700 29,200 27,979 28,979 46,303 45,083 46,583 27,538 44,862 45,862 44,1 46,141 47,141 44,421 45,421 46,921 45,700 46,700 46,479 46,259 ,862 ,421 63,979 63,538 82,141 81,700 100,303 99,862 99,421 98,979 117,583 119,421 118,979 134,862 136,700 154,862 153,979 172,141 190,303 1,421 207,583 209,421 224,862 224,421 226,700 244,862 243,979
Daimler AG;019 - HPC D652 - GR/EQS;48 6 50 7 52 7 55 8 58 8 60 8 62 9 65 9 68 10 70 10 72 10 75 11 78 11 78 12 80 12 82 12 85 13 88 13 90 13 90 14 92 14 95 14 98 15 100 15 105 16 110 17 120 18 130 20 140 22 150 24 160 25 170 27 180 28 190 30 200 32 210 34 220 35 240 38 250 40 260 42 280 45 300 48 320 52 340 55 360 58
380 62 400 65 420 68
440 72 450 74 460 75 480 78
500 82 a
10,5 26,204 1, 22 80,692 1,02 210 28,471 2,18 14 65,0 1,17 210,5 29,136 1, 16 71,023 1,10 210 34,169 2,56 12 66,901 1,33 210,5 36,165 1,91 16 78,701 1,16 210,5 38,209 1,66 18 84,619 1,11 210,5 39,007 2,32 14 77,745 1,23 210,5 42,406 1,73 16 84,551 1,15 210,5 45,839 2,24 14 84,861 1,27 210,5 48,178 1,86 14 86,315 1,25 210,5 50,212 1,67 16 92,509 1,18 310,5 52,433 1,96 14 90,930 1,27 310,5 55,534 1,66 15 95,491 1,21 310,5 55,200 2,75 12 90,355 1,43 210,5 57,928 2,10 12 91,978 1,38 310,5 60,187 1,84 14 98,580 1,28 310,5 62,185 2,23 12 96,601 1,41 310,5 65,631 1,82 14 104,032 1,29 310,5 67,1 1,67 14 105,505 1,26 310,5 67,451 2,41 12 102,431 1,46 310,5 69,982 2,02 12 104,088 1,41 310,5 73,223 1,75 14 111,549 1,30 310,5 75,529 1,99 12 109,597 1,42 310,5 77,709 1,80 12 111,211 1,38 310,5 83,132 1,88 12 117,001 1,42 310,5 87,614 1,95 12 121,745 1,44 310,5 98,217 1,70 14 136,686 1,34 410,5 108,203 1,79 12 141,997 1,44 410,5 118,084 1, 12 152,367 1,49 410,5 127,8 2,00 12 162,653 1,54 410,5 137,914 1,78 12 171,846 1,48 510,5 147,845 1,85 12 182,184 1,52 510,5 158,220 1,71 12 191,953 1,47 610,5 168,210 1,77 12 202,282 1,51 610,5 178,132 1,83 12 212,550 1,55 610,5 187,988 1,90 12 222,760 1,59 610,5 198,002 1,76 12 232,152 1,53 710,5 218,221 1,72 12 252,190 1,52 710,5 228,214 1,76 12 262,447 1,55 710,5 238,156 1,81 12 272,658 1,58 810,5 258,051 1,76 12 292,335 1,57 810,5 278,221 1,72 12 312,343 1,55 911 296,630 1,81 11 329,859 1,63 911 316,566 1,77 11 349,607 1,61 1011 336,724 1,74 11 369,617 1,60 1111 356,6 1,80 11 3,1 1,65 1111 376,590 1,76 11 409,675 1,63 1211 396,724 1,74 11 429,677 1,61 1211 416,657 1,79 11 449,915 1,66 1311 426,581 1,81 11 459,993 1,68 1311 436,608 1,76 11 469,725 1, 1311 456,724 1,74 11 4,723 1,63 1411 476,666 1,78 11 509,933 1,66 14
These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
a
tooth thickness measurements not identified by .
35
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
18 Module m = 8 mm
Table 30 — Nominal dimensions, m = 8 mm
Dimensions in mm
Basic data
Refer-Num-ence ber of diameter teeth
Pitch diam-eter
Base diameter
Nominal dimensions
Space width Root Shaft
diam-Tooth addendum
eter modification thickness
Hub diameter
Devia-tion
Root form
Tip circle
diam-diameter
eter dFf2
Tip
diameter
Shaft diameter
Root form circle diameter dFf1
Root diameter
Devia-tion
dB
z d
db x1 ⋅ m e2 = s1 df2 Adf2
min.
da2
44 49 54 59 69 74 79 84 94 104 104 114 124 134 144 154 1 174 184 194 204 224 234 244 2 284 304 324 344 3 384 404 424 434 444 4 484
da1
58,4 63,4 68,4 73,4 78,4 83,4 88,4 93,4 98,4 103,4 108,4 118,4 118,4 128,4 138,4 148,4 158,4 168,4 178,4 188,4 198,4 208,4 218,4 238,4 248,4 258,4 278,4 298,4 318,4 338,4 358,4 378,4 398,4 418,4 438,4 448,4 458,4 478,4 498,4
max.
43,91 48,91 53,91 58,91 63,91 68,91 73,91 78,91 83,91 88,90 93,90 103,90 103,90 113,90 123,90 133,90 143,90 153,90 163,90 173,90 183,90 193, 203, 223, 233, 243, 263, 283, 303, 323, 343, 363, 383, 403,87 423,87 433,87 443,87 463,87 483,87
df1 Adf1
Daimler AG;019 - HPC D652 - GR/EQS;60 6 48 41,569 1,6 14,414 60 1,76 58,49 65 7 56 48,497 0,1 12,682 65 1,76 63,49 70 7 56 48,497 2,6 15,569 70 1,76 68,49 75 8 55,426 1,1 13,837 75 1,76 73,49 80 8 55,426 3,6 16,723 80 1,76 78,49 85 9 72 62,354 2,1 14,991 85 1,76 83,49 90 10 80 69,282 0,6 13,259 90 1,76 88,49 95 10 80 69,282 3,1 16,146 95 1,76 93,49 100 11 88 76,210 1,6 14,414 100 1,76 98,49 105 12 96 83,138 0,1 12,682 105 1,77 103,50110 12 96 83,138 2,6 15,569 110 1,77 108,50120 13 104 90,067 3,6 16,723 120 1,77 118,50
a
120 14 112 96,995 –0,4 12,104 120 1,77 118,50130 15 120 103,923 0,6 13,259 130 1,77 128,50140 16 128 110,851 1,6 14,414 140 1,77 138,50150 17 136 117,779 2,6 15,569 150 1,77 148,50160 18 144 124,708 3,6 16,723 160 1,77 158,50170 20 160 138,5 0,6 13,259 170 1,77 168,50180 21 168 145,492 1,6 14,414 180 1,77 178,50190 22 176 152,420 2,6 15,569 190 1,77 188,50200 24 192 166,277 –0,4 12,104 200 1,77 198,50210 25 200 173,205 0,6 13,259 210 1,79 208,51220 26 208 180,133 1,6 14,414 220 1,79 218,51240 28 224 193,990 3,6 16,723 240 1,79 238,51250 30 240 207,846 0,6 13,259 250 1,79 248,51260 31 248 214,774 1,6 14,414 260 1,79 258,51280 34 272 235,559 –0,4 12,104 280 1,79 278,51300 36 288 249,415 1,6 14,414 300 1,79 298,51320 38 304 263,272 3,6 16,723 320 1,79 318,51340 41 328 284,056 1,6 14,414 340 1,79 338,51360 44 352 304,841 –0,4 12,104 360 1,79 358,51380 46 368 318,697 1,6 14,414 380 1,79 378,51400 48 384 332,554 3,6 16,723 400 1,79 398,51420 51 408 353,338 1,6 14,414 420 1,82 418,53440 54 432 374,123 –0,4 12,104 440 1,82 438,53450 55 440 381,051 0,6 13,259 450 1,82 448,53460 56 448 387,979 1,6 14,414 460 1,82 458,53480 58 4 401,836 3,6 16,723 480 1,82 478,53500 61 488 422,620 1,6 14,414 500 1,82 498,53
a
42,40 –2,1547,40 –2,1552,40 –2,1557,40 –2,1562,40 –2,1567,40 –2,1572,40 –2,1577,40 –2,1582,40 –2,1587,40 –2,2292,40 –2,22102,40 –2,22102,40 –2,22112,40 –2,22122,40 –2,22132,40 –2,22142,40 –2,22152,40 –2,22162,40 –2,22172,40 –2,22182,40 –2,22192,40 –2,30202,40 –2,30222,40 –2,30232,40 –2,30242,40 –2,30262,40 –2,30282,40 –2,30302,40 –2,30322,40 –2,30342,40 –2,30362,40 –2,30382,40 –2,30402,40 –2,38422,40 –2,38432,40 –2,38442,40 –2,38462,40 –2,38482,40 –2,38A special tool is required for manufacturing splined hubs by shaping.
36
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
Table 31 — Inspection dimensions, m = 8 mm
Dimensions in mm
Basic data
Reference diameter
Hub dimensions
Nominal dimension
Deviation Measuring factor circle diameter
Shaft dimensions
Nominal
dimension
Deviation factor
Number of
Nominal
teeth
dimension
measured
a a a a a a a a a a a
Number of Measuring teeth circle diameter
dB z DM 60 6 65
7
70 7 75 8 80 8 85 9 90 10 95 10 100 11 105 12 110 12 120 13 120 14 130 15 140 16 150 17 160 18 170 20 180 21 190 22 200 24 210 25 220 26 240 28 250 30 260 31 280 34 300 36 320 38 340 41 360 44 380 46 400 48 420 51 440 54 450 55 460 56 480 58 500 61 a
Daimler AG;019 - HPC D652 - GR/EQS;M2
A*M2
DM M1
A*M1 k Wk
36,483 35,355 37,855 36,728 39,228 38,100 36,972 61,238 60,110 58,983 61,483 62,855 59,228 60,600 61,972 85,110 86,483 84,228 85,600 108,73884,717 107,855109,228133,738131,483132,855131,972156,483159,228180,110179,228181,972206,483205,600204,717227,855229,228253,738252,855
14 30,516 2,42 22 88,848 1,11 236,924 2,63 16 79,195 1,27 213b
14 39,557 1,80 22 96,632 1,09 214 45,371 2,42 18 95,390 1,24 214 50,945 1,66 22 108,241 1,13 214 54,803 1, 20 108,481 1,18 214 60,225 2,41 16 105,933 1,36 214 65,966 1,73 20 119,486 1,21 314 69,911 1,96 18 119,594 1,28 314 75,080 2,41 16 121,294 1,41 314 80,948 1,79 18 130,279 1,29 314 90,188 1,67 20 143,934 1,24 314 ,935 2,41 16 136,575 1,46 314 99,929 2,05 16 145,582 1,43 314 110,843 1,88 16 156,001 1,42 314 120,378 1,77 18 170,231 1,35 414 130,956 1,70 18 180,546 1,35 414 140,681 1,95 16 186,514 1,49 414 150,414 1,84 16 195,753 1,46 414 160,956 1,76 16 205,987 1,45 514 170,486 2,00 16 216,870 1,54 414 180,363 1, 16 226,246 1,52 514 190,4 1,82 16 236,435 1,50 514 210,959 1,71 16 255,937 1,47 614 220,788 1,86 16 266,768 1,55 614 230,592 1,80 16 276,230 1,53 614 250,650 1,90 16 297,014 1,59 614 270,915 1,79 16 316,665 1,55 714 290,961 1,72 16 336,253 1,52 714 310,683 1,78 16 356,494 1,57 814 330,731 1,85 16 377,099 1,62 814 350,926 1,78 16 396,808 1,58 814 370,962 1,72 16 416,458 1,55 914 390,738 1,77 16 436,662 1,59 914 410,778 1,83 16 457,155 1,63 914 420,697 1,80 16 466,855 1,62 1014 430,934 1,77 16 476,906 1,60 1014 450,963 1,72 16 496,602 1,58 1114 470,776 1,77 16 516,779 1,61 11
These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other tooth thickness measurements not identified by a. Not specified in DIN 3977.
b
37
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
19 Module m = 10 mm
Table 32 — Nominal dimensions, m = 10 mm
Dimensions in mm
Basic data
Refer-Num-ence ber of diameter teeth
Pitch diam-eter
Base diameter
Nominal dimensions
Shaft Space width Root addendum Tooth diam-modification thickness eter
Hub diameter
Devia-tion
Root form
Tip circle
diam-diameter
eter dFf2
Tip
diameter
Shaft diameter
Root form circle diameter
Root
Deviation
diameter
dFf1
dB
z d
db x1 ⋅ m e2 = s1 df2 Adf2
min.
da2 60 65 70 75 80 85 90 100 110 110 120 130 130 140 150 150 160 170 170 180 190 200 220 230 240 260 280 300 320 340 360 380 400 420 430 440 460 480
da1 78 83 88 93 98 103 108 118 128 128 138 148 148 158 168 168 178 188 188 198 208 218 238 248 258 278 298 318 338 358 378 398 418 438 448 458 478 498
max. 59,91 ,91 69,91 74,91 79,91 84,90 ,90 99,90 109,90 109,90 119,90 129,90 129,90 139,90 149,90 149,90 159,90 169,90 169,90 179,90 1, 199, 219, 229, 239, 259, 279, 299, 319, 339, 359, 379, 399,87 419,87 429,87 439,87 459,87 479,87
df1 Adf1
Daimler AG;019 - HPC D652 - GR/EQS;80 6 60 51,962 4,5 20,904 80 2,16 78,09 85 7 70 60,622 2 18,017 85 2,16 83,09 90 7 70 60,622 4,5 20,904 90 2,16 88,09 95 8 80 69,282 2 18,017 95 2,16 93,09 100 8 80 69,282 4,5 20,904 100 2,16 98,09 105 9 90 77,942 2 18,017 105 2,17 103,10110 9 90 77,942 4,5 20,904 110 2,17 108,10120 10 100 86,603 4,5 20,904 120 2,17 118,10130 11 110 95,263 4,5 20,904 130 2,17 128,10
a130 12 120 103,923 –0,5 15,131 130 2,17 128,10140 12 120 103,923 4,5 20,904 140 2,17 138,10150 13 130 112,583 4,5 20,904 150 2,17 148,10
a150 14 140 121,244 –0,5 15,131 150 2,17 148,10160 14 140 121,244 4,5 20,904 160 2,17 158,10170 15 150 129,904 4,5 20,904 170 2,17 168,10
a170 16 160 138,5 –0,5 15,131 170 2,17 168,10180 16 160 138,5 4,5 20,904 180 2,17 178,10190 17 170 147,224 4,5 20,904 190 2,17 188,10
a190 18 180 155,885 –0,5 15,131 190 2,17 188,10200 18 180 155,885 4,5 20,904 200 2,17 198,10
a210 20 200 173,205 –0,5 15,131 210 2,19 208,11220 20 200 173,205 4,5 20,904 220 2,19 218,11240 22 220 190,526 4,5 20,904 240 2,19 238,11250 24 240 207,846 –0,5 15,131 250 2,19 248,11260 24 240 207,846 4,5 20,904 260 2,19 258,11280 26 260 225,167 4,5 20,904 280 2,19 278,11300 28 280 242,487 4,5 20,904 300 2,19 298,11320 30 300 259,808 4,5 20,904 320 2,19 318,11340 32 320 277,128 4,5 20,904 340 2,19 338,11360 34 340 294,449 4,5 20,904 360 2,19 358,11380 36 360 311,769 4,5 20,904 380 2,19 378,11400 38 380 329,090 4,5 20,904 400 2,19 398,11420 40 400 346,410 4,5 20,904 420 2,22 418,13440 42 420 363,731 4,5 20,904 440 2,22 438,13450 44 440 381,051 –0,5 15,131 450 2,22 448,13460 44 440 381,051 4,5 20,904 460 2,22 458,13480 46 460 398,372 4,5 20,904 480 2,22 478,13500 48 480 415,692 4,5 20,904 500 2,22 498,13
a
58,00 –2,55 63,00 –2,55 68,00 –2,55 73,00 –2,55 78,00 –2,55 83,00 –2,62 88,00 –2,62 98,00 –2,62 108,00 –2,62 108,00 –2,62 118,00 –2,62 128,00 –2,62 128,00 –2,62 138,00 –2,62 148,00 –2,62 148,00 –2,62 158,00 –2,62 168,00 –2,62 168,00 –2,62 178,00 –2,62 188,00 –2,70 198,00 –2,70 218,00 –2,70 228,00 –2,70 238,00 –2,70 258,00 –2,70 278,00 –2,70 298,00 –2,70 318,00 –2,70 338,00 –2,70 358,00 –2,70 378,00 –2,70 398,00 –2,78 418,00 –2,78 428,00 –2,78 438,00 –2,78 458,00 –2,78 478,00 –2,78 A special tool is required for manufacturing splined hubs by shaping.
38
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
Table 33 — Inspection dimensions, m = 10 mm
Dimensions in mm
Basic data
Reference diameter
Hub dimensions
Nominal dimension
Deviation Measuring factor circle diameter
Shaft dimensions
Nominal
dimension
Deviation factor
Number of
Nominal
teeth
dimension
measured
Number of Measuring teeth circle diameter
dB z DM
80 6 85 7 90 7 95 8 100 8 105 9 110 9 120 10 130 11 130 12
140 12 150 13 150 14 160 14 170 15 170 16 180 16 190 17 190 18
200 18 210 20 220 20 240 22 250 24 260 24 280 26 300 28 320 30 340 32 360 34 380 36 400 38 420 40 440 42 450 44 460 44 480 46 500 48 a
M2 A*M2 DM M1 A*M1 k Wk
18 42,206 1,71 35 130,845 1,03 2 48,103 18 44,776 2,50 25 113,476 1,13 2 46,069 18 50,446 1,67 30 127,942 1,06 2 48,569 18 56,557 2,34 25 126,117 1,19 2 46,534 a 18 62,206 1,72 28 136,452 1,13 2 49,034 18 65,378 2,18 25 134,743 1,19 2 47,000 a 18 70,836 1,69 28 145,104 1,13 2 49,500 a 18 82,206 1,72 25 150,225 1,20 3 77,172 18 91,085 1,70 25 159,151 1,21 3 77,638 a 18 ,781 3,27 22 155,828 1,37 2 45,7 18 102,206 1,72 25 170,806 1,23 3 78,103 18 111,257 1,71 25 179,918 1,24 3 78,569
18 110,470 2,62 22 176,022 1,40 3 74,034 18 122,207 1,72 25 191,284 1,27 3 a 79,034 18 131,384 1,72 22 193,049 1,31 3 a 79,500
18 130,832 2,37 22 196,180 1,43 3 74,966 a 18 142,207 1,73 22 204,139 1,33 4 107,172
18 151,481 1,72 22 213,455 1,34 4 107,63818 151,063 2,24 20 210,905 1,50 3 a 75,7
18 162,207 1,73 22 224,401 1,36 4 108,103 18 171,225 2,15 20 230,976 1,52 4 104,034a 18 182,207 1,73 22 244,626 1,38 4 109,034 18 202,207 1,73 22 2,823 1,40 5 137,172a 18 211,440 2,04 20 271,088 1,54 4 105,7 18 222,207 1,73 20 279,696 1,44 5 138,103a 18 242,207 1,73 20 299,816 1,46 5 139,034 18 262,207 1,73 20 319,922 1,47 6 167,172 18 282,207 1,73 20 340,017 1,48 6 168,103a 18 302,207 1,73 20 360,103 1,49 6 169,034 18 322,207 1,73 20 380,181 1,50 7 197,172 18 342,207 1,73 20 400,252 1,51 7 198,103a 18 362,207 1,73 20 420,316 1,52 7 199,034 18 382,207 1,73 20 440,376 1,53 8 227,172 18 402,207 1,73 20 460,431 1,54 8 228,103 18 411,838 1,87 20 471,373 1,62 8 224,034a 18 422,207 1,73 20 480,481 1,54 8 229,034 18 442,207 1,73 20 500,528 1,55 9 257,172 18 462,207 1,73 20 520,572 1,55 9 258,103
The deviation values stated here relate to chip-cutting machining methods and the theoretical root diameter (see DIN 5480-1, 7.1).
The deviation for cold-rolled splines is –0,76 ⋅ m.
Daimler AG;019 - HPC D652 - GR/EQS;39
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
DIN 5480-2:2006-05
Bibliography
DIN 323-1, Preferred numbers and series of preferred numbers — Basic values, calculated values, rounded values
DIN 780-1, Module series for gears — Modules for cylindrical gears
DIN 3960, Concepts and parameters associated with cylindrical gears and cylindrical gear pairs with involute teeth
DIN 3961, Tolerances for cylindrical gear teeth — Principles
DIN 3977:1981-02, Measuring element diameters for the radial or diametral dimension for testing tooth thickness of cylindrical gears
DIN 5466-1, Calculation of load capacityof splined joints — Part 1: Principles
DIN ISO 13:1990-03, Technical drawings — Representation of splines and serrations (ISO 13:1988) ISO 54:1996-12, Cylindrical gears for general engineering and for heavy engineering — Modules ISO 4156 series, Straight cylindrical involute splines — Metric module, side fit
Daimler AG;019 - HPC D652 - GR/EQS;40
Uncontrolled copy when printed (ETVCS: GILBERT COURSET, 2009-08-11)
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