LM1577LM2577Series
SIMPLESWITCHERStep-UpVoltageRegulator
GeneralDescription
TheLM1577LM2577aremonolithicintegratedcircuitsthatprovideallofthepowerandcontrolfunctionsforstep-up(boost)flybackandforwardconverterswitchingregulatorsThedeviceisavailableinthreedifferentoutputvoltagever-sions12V15Vandadjustable
RequiringaminimumnumberofexternalcomponentstheseregulatorsarecosteffectiveandsimpletouseListedinthisdatasheetareafamilyofstandardinductorsandflybacktransformersdesignedtoworkwiththeseswitchingregulators
Includedonthechipisa30ANPNswitchanditsassociat-edprotectioncircuitryconsistingofcurrentandthermallim-itingandundervoltagelockoutOtherfeaturesincludea52kHzfixed-frequencyoscillatorthatrequiresnoexternalcom-ponentsasoftstartmodetoreducein-rushcurrentduringstart-upandcurrentmodecontrolforimprovedrejectionofinputvoltageandoutputloadtransients
Features
YYYY
YY
Y
Requiresfewexternalcomponents
NPNoutputswitches30Acanstandoff65VWideinputvoltagerange35Vto40V
Current-modeoperationforimprovedtransientresponselineregulationandcurrentlimit52kHzinternaloscillator
Soft-startfunctionreducesin-rushcurrentduringstart-up
Outputswitchprotectedbycurrentlimitunder-voltagelockoutandthermalshutdown
TypicalApplications
YYY
Simpleboostregulator
FlybackandforwardregulatorsMultiple-outputregulator
TypicalApplication
NotePinnumbersshownareforTO-220(T)package
TLH11468–1
OrderingInformation
Temperature
Range
PackageType
OutputVoltage
12V
15V
ADJ
NSC
PackagePackageDrawing
SONTO-263TO-220TO-220TO-3
b40CsTAsa125C24-PinSurfaceMount
LM2577M-12LM2577M-15LM2577M-ADJM24B
16-PinMoldedDIPLM2577N-12LM2577N-15LM2577N-ADJN16A5-LeadSurfaceMountLM2577S-12LM2577S-15LM2577S-ADJTS5B5-StraightLeadsLM2577T-12LM2577T-15LM2577T-ADJT05A5-BentStaggeredLeadsLM2577T-12LM2577T-15LM2577T-ADJT05D
FlowLB03FlowLB03FlowLB03
b55CsTAsa150C4-PinTO-3LM1577K-12883LM1577K-15883LM1577K-ADJ883K04A
SIMPLESWITCHERisaregisteredtrademarkofNationalSemiconductorCorporationC1995NationalSemiconductorCorporation
TLH11468
RRD-B30M75PrintedinUSA
(Note1)
IfMilitaryAerospacespecifieddevicesarerequiredpleasecontacttheNationalSemiconductorSalesOfficeDistributorsforavailabilityandspecificationsSupplyVoltageOutputSwitchVoltageOutputSwitchCurrent(Note2)PowerDissipation
StorageTemperatureRange
LeadTemperature(Soldering10sec)MaximumJunctionTemperatureMinimumESDRating
(Ce100pFRe15kX)
45V65V60A
InternallyLimited
b65Ctoa150C
AbsoluteMaximumRatingsOperatingRatings
SupplyVoltageOutputSwitchVoltageOutputSwitchCurrentJunctionTemperatureRangeLM1577LM2577
35VsVINs40V0VsVSWITCHs60V
ISWITCHs30A
b55CsTJsa150Cb40CsTJsa125C
260C150C2kV
SpecificationswithstandardtypefaceareforTJe25CandthoseinboldtypefaceapplyoverfullOperatingTemperatureRangeUnlessotherwisespecifiedVINe5VandISWITCHe0Symbol
Parameter
Conditions
Typical
LM1577-12Limit(Notes34)
LM2577-12Limit(Note5)
Units(Limits)
ElectricalCharacteristicsLM1577-12LM2577-12
SYSTEMPARAMETERSCircuitofFigure1(Note6)VOUT
OutputVoltage
VINe5Vto10V
ILOADe100mAto800mA(Note3)
VINe35Vto10VILOADe300mA
VINe5V
ILOADe100mAto800mAVINe5VILOADe800mAVFEEDBACKe14V(SwitchOff)ISWITCHe20A
VCOMPe20V(MaxDutyCycle)
VUV
InputSupply
UndervoltageLockoutOscillatorFrequency
ISWITCHe100mA
120
1160114012401260
20
50100
20
50100
80
50100501001160114012401260
VV(min)V(max)mVmV(max)mVmV(max)%
DVOUTDVINDVOUTDLOADh
LineRegulationLoadRegulationEfficiency
DEVICEPARAMETERSIS
InputSupplyCurrent
75
100140
25
5085
290
270265310315
MeasuredatSwitchPinISWITCHe100mAMeasuredatFeedbackPinVINe35Vto40VVCOMPe10VVINe35Vto40V
52
48425662
12
1176116412241236
4842566211761164122412362702653103155085100140
mAmA(max)mAmA(max)VV(min)V(max)kHzkHz(min)kHz(max)VV(min)V(max)mVkXmmhommho(min)mmho(max)VVVV(min)
fO
VREF
OutputReferenceVoltage
OutputReference
VoltageLineRegulatorFeedbackPinInputResistanceErrorAmp
TransconductanceErrorAmpVoltageGain
DVREFDVINRFBGM
797
ICOMPeb30mAtoa30mAVCOMPe10VVCOMPe11Vto19VRCOMPe10MX(Note7)
2
370
225145515615
80
5025
5025225145515615
AVOL
ElectricalCharacteristicsLM1577-12LM2577-12(Continued)
SpecificationswithstandardtypefaceareforTJe25CandthoseinboldtypefaceapplyoverfullOperatingTemperatureRangeUnlessotherwisespecifiedVINe5VandISWITCHe0
Symbol
Parameter
Conditions
Typical
LM1577-12Limit(Notes34)
LM2577-12Limit(Note5)
Units(Limits)
DEVICEPARAMETERS(Continued)
ErrorAmplifierOutputSwing
UpperLimit
VFEEDBACKe100VLowerLimit
VFEEDBACKe150V
ErrorAmplifierOutputCurrent
ISS
SoftStartCurrent
VFEEDBACKe100Vto150VVCOMPe10VVFEEDBACKe100VVCOMPe0VVCOMPe15VISWITCHe100mA
24
2220
03
040055
g200
g130g90g300g400
g130g90g300g400
2220040055
VV(min)VV(max)mAmA(min)mA(max)mAmA(min)mA(max)%%(min)AVmAmA(max)VV(max)AA(min)A(max)
50
25157595
95
9390
125
939025157595
DDISWITCHDVCOMPILVSAT
MaximumDutyCycleSwitch
TransconductanceSwitchLeakageCurrent
SwitchSaturationVoltageNPNSwitchCurrentLimit
VSWITCHe65V
VFEEDBACKe15V(SwitchOff)ISWITCHe20A
VCOMPe20V(MaxDutyCycle)
10
300600
05
0709
45
37305360
373053600709300600
3
SpecificationswithstandardtypefaceareforTJe25CandthoseinboldtypefaceapplyoverfullOperatingTemperatureRangeUnlessotherwisespecifiedVINe5VandISWITCHe0Symbol
Parameter
Conditions
Typical
LM1577-15Limit(Notes34)
LM2577-15Limit(Note5)
Units(Limits)
ElectricalCharacteristicsLM1577-15LM2577-15
SYSTEMPARAMETERSCircuitofFigure2(Note6)VOUT
OutputVoltage
VINe5Vto12V
ILOADe100mAto600mA(Note3)
VINe35Vto12VILOADe300mA
VINe5V
ILOADe100mAto600mAVINe5VILOADe600mAVFEEDBACKe180V(SwitchOff)ISWITCHe20AVCOMPe20V(MaxDutyCycle)
VUV
InputSupplyUndervoltageLockout
OscillatorFrequency
ISWITCHe100mA
150
1450142515501575
20
50100
20
50100
80
50100501001450142515501575
VV(min)V(max)mVmV(max)mVmV(max)%
DVOUTVINDVOUTDILOADh
LineRegulationLoadRegulationEfficiency
DEVICEPARAMETERSIS
InputSupplyCurrent
75
100140
25
5085
290
270265310315
MeasuredatSwitchPinISWITCHe100mAMeasuredatFeedbackPinVINe35Vto40VVCOMPe10VVINe35Vto40V
52
48425662
15
1470145515301545
4842566214701455153015452702653103155085100140
mAmA(max)mAmA(max)VV(min)V(max)kHzkHz(min)kHz(max)VV(min)V(max)mVkXmmhommho(min)mmho(max)VVVV(min)
fO
VREF
OutputReferenceVoltage
OutputReference
VoltageLineRegulationFeedbackPinInputVoltageLineRegulatorErrorAmp
TransconductanceErrorAmpVoltageGain
DVREFDVINRFBGM
10122
ICOMPeb30mAtoa30mAVCOMPe10VVCOMPe11Vto19VRCOMPe10MX(Note7)
300
170110420500
65
4020
4020170110420500
AVOL
4
ElectricalCharacteristicsLM1577-15LM2577-15(Continued)
SpecificationswithstandardtypefaceareforTJe25CandthoseinboldtypefaceapplyoverfullOperatingTemperatureRangeUnlessotherwisespecifiedVINe5VandISWITCHe0
Symbol
Parameter
Conditions
Typical
LM1577-15Limit(Notes34)
LM2577-15Limit(Note5)
Units(Limits)
DEVICEPARAMETERS(Continued)
ErrorAmplifierOutputSwing
UpperLimit
VFEEDBACKe120VLowerLimit
VFEEDBACKe180V
ErrorAmp
OutputCurrent
ISS
SoftStartCurrent
VFEEDBACKe120Vto180VVCOMPe10VVFEEDBACKe120VVCOMPe0VVCOMPe15VISWITCHe100mA
24
2220
03
04055
g200
g130g90g300g400
g130g90g300g400
2220040055
VV(min)VV(max)mAmA(min)mA(max)mAmA(min)mA(max)%%(min)AVmA
50
25157595
95
9390
125
939025157595
DDISWITCHDVCOMPIL
MaximumDutyCycle
Switch
TransconductanceSwitchLeakageCurrent
SwitchSaturationVoltageNPNSwitchCurrentLimit
VSWITCHe65V
VFEEDBACKe180V(SwitchOff)ISWITCHe20AVCOMPe20V(MaxDutyCycle)VCOMPe20V
10
300600
05
0709
43
37305360
373053600709300600
mA(max)
VV(max)AA(min)A(max)
VSAT
5
ElectricalCharacteristicsLM1577-ADJLM2577-ADJ
SpecificationswithstandardtypefaceareforTJe25CandthoseinboldtypefaceapplyoverfullOperatingTemperatureRangeUnlessotherwisespecifiedVINe5VVFEEDBACKeVREFandISWITCHe0Symbol
Parameter
Conditions
Typical
LM1577-ADJ
Limit(Notes34)
LM2577-ADJ
Limit(Note5)
Units(Limits)
SYSTEMPARAMETERSCircuitofFigure3(Note6)VOUT
OutputVoltage
VINe5Vto10V
ILOADe100mAto800mA(Note3)
VINe35Vto10VILOADe300mA
VINe5V
ILOADe100mAto800mAVINe5VILOADe800mAVFEEDBACKe15V(SwitchOff)ISWITCHe20A
VCOMPe20V(MaxDutyCycle)
VUV
InputSupply
UndervoltageLockoutOscillatorFrequency
ISWITCHe100mA
120
1160114012401260
20
50100
20
50100
80
50100501001160114012401260
VV(min)V(max)mVmV(max)mVmV(max)%
DVOUTDVINDVOUTDILOADh
LineRegulationLoadRegulationEfficiency
DEVICEPARAMETERSIS
InputSupplyCurrent
75
100140
25
5085
290
270265310315
MeasuredatSwitchPinISWITCHe100mAMeasuredatFeedbackPinVINe35Vto40VVCOMPe10VVINe35Vto40VVCOMPe10V
ICOMPeb30mAtoa30mAVCOMPe10V
VCOMPe11Vto19VRCOMPe10MX(Note7)UpperLimit
VFEEDBACKe10VLowerLimit
VFEEDBACKe15V
52
48425662
1230
1214120612461254
4842566212141206124612542702653103155085100140
mAmA(max)mAmA(max)VV(min)V(max)kHzkHz(min)kHz(max)VV(min)V(max)mVnAnA(max)mmhommho(min)mmho(max)VVVV(min)VV(min)VV(max)
fO
VREF
ReferenceVoltage
ReferenceVoltageLineRegulationErrorAmp
InputBiasCurrentErrorAmp
TransconductanceErrorAmpVoltageGainErrorAmplifierOutputSwing
DVREFDVINIBGM
05100
300800
3700
2400160048005800
800
500250
24
2220
03
040055
04005522205002502400160048005800300800
AVOL
6
ElectricalCharacteristicsLM1577-ADJLM2577-ADJ(Continued)
SpecificationswithstandardtypefaceareforTJe25CandthoseinboldtypefaceapplyoverfullOperatingTemperatureRangeUnlessotherwisespecifiedVINe5VVFEEDBACKeVREFandISWITCHe0Symbol
Parameter
Conditions
Typical
LM1577-ADJ
Limit(Notes34)
LM2577-ADJ
Limit(Note5)
Units(Limits)
DEVICEPARAMETERS(Continued)
ErrorAmp
OutputCurrent
ISS
SoftStartCurrent
VFEEDBACKe10Vto15VVCOMPe10VVFEEDBACKe10VVCOMPe0VVCOMPe15VISWITCHe100mA
g200
g130g90g300g400
g130g90g300g400
mAmA(min)mA(max)mAmA(min)mA(max)%%(min)AVmAmA(max)VV(max)AA(min)A(max)
50
25157595
95
9390
125
939025157595
D
DISWITCHDVCOMPILVSAT
MaximumDutyCycleSwitch
TransconductanceSwitchLeakageCurrent
SwitchSaturationVoltageNPNSwitchCurrentLimit
VSWITCHe65V
VFEEDBACKe15V(SwitchOff)ISWITCHe20A
VCOMPe20V(MaxDutyCycle)VCOMPe20V
10
300600
05
0709
43
37305360
373053600709300600
THERMALPARAMETERS(AllVersions)iJAiJCiJAiJCiJAiJAiJA
ThermalResistance
KPackageJunctiontoAmbientKPackageJunctiontoCaseTPackageJunctiontoAmbientTPackageJunctiontoCaseNPackageJunctiontoAmbient(Note8)MPackageJunctiontoAmbient(Note8)SPackageJunctiontoAmbient(Note9)
35156528510037
CW
Note1AbsoluteMaximumRatingsindicatelimitsbeyondwhichdamagetothedevicemayoccurOperatingratingsindicateconditionsthedeviceisintendedtobefunctionalbutdeviceparameterspecificationsmaynotbeguaranteedundertheseconditionsForguaranteedspecificationsandtestconditionsseetheElectricalCharacteristics
Note2DuetotimingconsiderationsoftheLM1577LM2577currentlimitcircuitoutputcurrentcannotbeinternallylimitedwhentheLM1577LM2577isusedasastep-upregulatorTopreventdamagetotheswitchitscurrentmustbeexternallylimitedto60AHoweveroutputcurrentisinternallylimitedwhentheLM1577LM2577isusedasaflybackorforwardconverterregulatorinaccordancetotheApplicationHints
Note3Alllimitsguaranteedatroomtemperature(standardtypeface)andattemperatureextremes(boldfacetype)AlllimitsareusedtocalculateOutgoingQualityLevelandare100%productiontested
Note4AmilitaryRETSelectricaltestspecificationisavailableonrequestAtthetimeofprintingtheLM1577K-12883LM1577K-15883andLM1577K-ADJ883RETSspecificationscompliedfullywiththeboldfacelimitsinthesecolumnsTheLM1577K-12883LM1577K-15883andLM1577K-ADJ883mayalsobeprocuredtoStandardMilitaryDrawingspecifications
Note5Alllimitsguaranteedatroomtemperature(standardtypeface)andattemperatureextremes(boldfacetype)Allroomtemperaturelimitsare100%productiontestedAlllimitsattemperatureextremesareguaranteedviacorrelationusingstandardStatisticalQualityControl(SQC)methods
Note6ExternalcomponentssuchasthediodeinductorinputandoutputcapacitorscanaffectswitchingregulatorperformanceWhentheLM1577LM2577isusedasshownintheTestCircuitsystemperformancewillbeasspecifiedbythesystemparameters
Note7A10MXresistorisconnectedtothecompensationpin(whichistheerroramplifier’soutput)toensureaccuracyinmeasuringAVOLInactualapplicationsthispin’sloadresistanceshouldbet10MXresultinginAVOLthatistypicallytwicetheguaranteedminimumlimit
Note8Junctiontoambientthermalresistancewithapproximately1squareinchofpcboardcoppersurroundingtheleadsAdditionalcopperareawilllowerthermalresistancefurtherSeethermalmodelin‘‘SwitchersMadeSimple’’software
Note9IftheTO-263packageisusedthethermalresistancecanbereducedbyincreasingthePCboardcopperareathermallyconnectedtothepackageUsing05squareinchesofcopperareaiJAis50CWwith1squareinchofcopperareaiJAis37CWandwith16ormoresquareinchesofcopperareaiJAis32CW
7
TypicalPerformanceCharacteristics
ReferenceVoltagevsTemperature
ReferenceVoltagevsTemperature
ReferenceVoltagevsTemperature
DReferenceVoltagevsSupplyVoltageDReferenceVoltagevsSupplyVoltageDReferenceVoltagevsSupplyVoltage
ErrorAmpTransconductancevsTemperatureErrorAmpTransconductancevsTemperatureErrorAmpTransconductancevsTemperature
ErrorAmpVoltageGainvsTemperatureErrorAmpVoltageGainvsTemperatureErrorAmpVoltageGainvsTemperature
TLH11468–2
8
TypicalPerformanceCharacteristics
QuiescentCurrentvsTemperature
(Continued)
CurrentLimitvsTemperature
QuiescentCurrentvsSwitchCurrent
CurrentLimitResponseTimevsOverdriveSwitchSaturationVoltagevsSwitchCurrentSwitchTransconductancevsTemperature
FeedbackPinBias
CurrentvsTemperatureOscillatorFrequencyvsTemperature
TLH11468–3
MaximumPowerDissipation(TO-263)(SeeNote9)
TLH11468–31
9
ConnectionDiagrams
StraightLeads5-LeadTO-220(T)
TLH11468–4TopView
OrderNumberLM2577T-12LM2577T-15
orLM2577T-ADJ
SeeNSPackageNumberT05A
16-LeadDIP(N)NointernalConnection
TopView
TLH11468–6
OrderNumberLM2577N-12LM2577N-15
orLM2577N-ADJ
SeeNSPackageNumberN16A
TO-263(S)
5-LeadSurface-MountPackage
TLH11468-32
TopView
BentStaggeredLeads5-LeadTO-220(T)
TLH11468–5
TopView
OrderNumberLM2577T-12FlowLB03LM2577T-15
FlowLB03orLM2577T-ADJFlowLB03
SeeNSPackageNumberT05D
24-LeadSurfaceMount(M)
NointernalConnection
TopView
TLH11468–7
OrderNumberLM2577M-12LM2577M-15
orLM2577M-ADJ
SeeNSPackageNumberM24B
TestCircuits
LM1577-12LM2577-12
TLH11468–30
Le415-0930(AIE)DeanymanufacturerCOUTeSpragueType673D
Electrolytic680mF20VNotePinnumbersshownareforTO-220(T)package
FIGURE1CircuitUsedtoSpecifySystemParametersfor12VVersions
LM1577-15LM2577-15
TLH11468–26
Le415-0930(AIE)DeanymanufacturerCOUTeSpragueType673D
Electrolytic680mF20VNotePinnumbersshownareforTO-220(T)package
FIGURE2CircuitUsedtoSpecifySystemParametersfor15VVersions
LM1577-ADJLM2577-ADJ
NotePinnumbersshownareforTO-220(T)package
TLH11468–9
Le415-0930(AIE)DeanymanufacturerCOUTeSpragueType673D
Electrolytic680mF20VR1e487kinserieswith511X(1%)R2e562k(1%)
FIGURE3CircuitUsedtoSpecifySystemParametersforADJVersions
11
ApplicationHints
NotePinnumbersshownareforTO-220(T)packageResistorsareinternaltoLM1577LM2577for12Vand15Vversions
TLH11468–10
FIGURE4LM1577LM2577BlockDiagramandBoostRegulatorApplication
STEP-UP(BOOST)REGULATOR
WhentheswitchturnsoffthelowerendoftheinductorfliesaboveVINdischargingitscurrentthroughdiode(D)intotheoutputcapacitor(COUT)atarateof(VOUTbVIN)LThusenergystoredintheinductorduringtheswitchontimeistransferredtotheoutputduringtheswitchofftimeTheout-putvoltageiscontrolledbytheamountofenergytrans-ferredwhichinturniscontrolledbymodulatingthepeakinductorcurrentThisisdonebyfeedingbackaportionoftheoutputvoltagetotheerrorampwhichamplifiesthedif-ferencebetweenthefeedbackvoltageanda1230Vrefer-enceTheerrorampoutputvoltageiscomparedtoavolt-ageproportionaltotheswitchcurrent(ieinductorcurrentduringtheswitchontime)
Figure4showstheLM1577-ADJLM2577-ADJusedasaStep-UpRegulatorThisisaswitchingregulatorusedforproducinganoutputvoltagegreaterthantheinputsupplyvoltageTheLM1577-12LM2577-12andLM1577-15LM2577-15canalsobeusedforstep-upregulatorswith12Vor15Voutputs(respectively)bytyingthefeedbackpindirectlytotheregulatoroutput
AbasicexplanationofhowitworksisasfollowsTheLM1577LM2577turnsitsoutputswitchonandoffatafre-quencyof52kHzandthiscreatesenergyintheinductor(L)WhentheNPNswitchturnsontheinductorcurrentchargesupatarateofVINLstoringcurrentintheinductor
12
ApplicationHints(Continued)
Thecomparatorterminatestheswitchontimewhenthetwovoltagesareequaltherebycontrollingthepeakswitchcur-renttomaintainaconstantoutputvoltage
VoltageandcurrentwaveformsforthiscircuitareshowninFigure5andformulasforcalculatingthemaregiveninFig-ure6
BeforeproceedinganyfurtherdetermineiftheLM1577LM2577canprovidethesevaluesofVOUTandILOAD(max)whenoperatingwiththeminimumvalueofVINTheupperlimitsforVOUTandILOAD(max)aregivenbythefollowingequations
VOUTs60V
andVOUTs10cVIN(min)
21AcVIN(min)
ILOAD(max)s
VOUTTheselimitsmustbegreaterthanorequaltothevaluesspecifiedinthisapplication1InductorSelection(L)AVoltageOptions1For12Vor15Voutput
FromFigure7a(for12Voutput)orFigure7b(for15Voutput)identifyinductorcodeforregionindicatedbyVIN(min)andILOAD(max)TheshadedregionindicatesconditionsforwhichtheLM1577LM2577outputswitchwouldbeoperatingbeyonditsswitchcurrentratingTheminimumoperatingvoltagefortheLM1577LM2577is35V
FromhereproceedtostepC2ForAdjustableversion
Preliminarycalculations
Theinductorselectionisbasedonthecalculationofthefollowingthreeparameters
D(max)themaximumswitchdutycycle(0sDs09)VOUTaVFbVIN(min)
D(max)e
VOUTaVFb06V
whereVFe05VforSchottkydiodesand08Vforfastrecoverydiodes(typically)
TLH11468–11
FIGURE5Step-UpRegulatorWaveforms
DutyCycleAverageInductorCurrentInductorCurrentRipplePeakInductorCurrentPeakSwitchCurrentSwitchVoltageWhenOffDiodeReverseVoltageAverageDiodeCurrentPeakDiodeCurrent
PowerDissipationofLM15772577
D
bVINVVOUTaVFbVIN
OUT
VOUTaVFbVSATVOUT
IIND(AVE)DIINDIIND(PK)ISW(PK)VSW(OFF)
VRID(AVE)ID(PK)PD
025X
ILOAD
1bD
VINbVSATD
L52000ILOAD(max)DI
aIND
1bD(max)2ILOAD(max)DI
aIND
b1D(max)2
VOUTaVFVOUTbVSAT
ILOAD
ILOADDI
aIND
1bD(max)2
ILOAD2ILOADDVIN
Da
1bD50(1bD)
JVFeForwardBiasedDiodeVoltage
ILOADeOutputLoadCurrent
FIGURE6Step-UpRegulatorFormulas
STEP-UPREGULATORDESIGNPROCEDURE
ThefollowingdesignprocedurecanbeusedtoselecttheappropriateexternalcomponentsforthecircuitinFigure4basedonthesesystemrequirementsGiven
VIN(min)eMinimuminputsupplyvoltageVOUTeRegulatedoutputvoltage
ILOAD(max)eMaximumoutputloadcurrent
ETtheproductofvoltsctimethatchargestheinductor
D(max)(VIN(min)b06V)106
(Vms)ETe
52000Hz
IINDDCtheaverageinductorcurrentunderfullload
105cILOAD(max)
IINDDCe
1bD(max)
BIdentifyInductorValue1FromFigure7cidentifytheinductorcodefortheregionindicatedbytheintersectionofETandIINDDCThiscodegivestheinductorvalueinmicrohenriesTheLorHprefixsignifieswhethertheinductorisratedforamaximumETof90Vms(L)or250Vms(H)
2IfDk085goontostepCIfDt085thencalculatetheminimuminductanceneededtoensuretheswitchingregulator’sstability
64(VIN(min)b06V)(2D(max)b1)
(mH)LMINe
1bD(max)
IfLMINissmallerthantheinductorvaluefoundinstepB1goontostepCOtherwisetheinductorvaluefoundinstepB1istoolowanappropriateinductorcodeshouldbeob-tainedfromthegraphasfollows
1FindthelowestvalueinductorthatisgreaterthanLMIN2FindwhereETintersectsthisinductorvaluetodeter-mineifithasanLorHprefixIfETintersectsboththeLandHregionsselecttheinductorwithanHprefix
13
ApplicationHints(Continued)
TLH11468–27TLH11468–28
FIGURE7aLM2577-12InductorSelectionGuideFIGURE7bLM2577-15InductorSelectionGuide
TLH11468–12
FIGURE7cLM1577-ADJLM2577-ADJInductorSelectionGraph
Note
Thesechartsassumethattheinductorripplecurrentinductorisapproximately20%to30%oftheaverageinductorcurrent(whentheregulatorisunderfullload)Greaterripplecurrentcauseshigherpeakswitchcurrentsandgreateroutputripplevoltagelowerripplecurrentisachievedwithlarger-valueinductorsThefactorof20to30%ischosenasaconvenientbalancebetweenthetwoextremes
14
ApplicationHints(Continued)
CSelectaninductorfromthetableofFigure8whichcross-referencestheinductorcodestothepartnumbersofthreedifferentmanufacturersCompletespecificationsfortheseinductorsareavailablefromtherespectivemanufacturersTheinductorslistedinthistablehavethefollowingcharac-teristics
AFirstcalculatethemaximumvalueforRCRCs
750cILOAD(max)cVOUT2
VIN(min)2
Selectaresistorlessthanorequaltothisvalueanditshouldalsobenogreaterthan3kX
BCalculatetheminimumvalueforCOUTusingthefollowingtwoequations
COUTt
and
VIN(min)cRCc(VIN(min)a(374c105cL))
487800cVOUT3
Thelargerofthesetwovaluesistheminimumvaluethatensuresstability
CCalculatetheminimumvalueofCCCOUTt
585cVOUT2cCOUT
RC2cVIN(min)
ThecompensationcapacitorisalsopartofthesoftstartcircuitryWhenpowertotheregulatoristurnedontheswitchdutycycleisallowedtoriseataratecontrolledbythiscapacitor(withnocontrolonthedutycycleitwouldimmediatelyriseto90%drawinghugecurrentsfromtheinputpowersupply)InordertooperateproperlythesoftstartcircuitrequiresCCt022mF
Thevalueoftheoutputfiltercapacitorisnormallylargeenoughtorequiretheuseofaluminumelectrolyticcapaci-torsFigure9listsseveraldifferenttypesthatarerecom-mendedforswitchingregulatorsandthefollowingparame-tersareusedtoselectthepropercapacitor
CCt
019cLcRCcILOAD(max)
VIN(min)cVOUT
AIEferritepot-coreinductorsBenefitsofthistypearelowelectro-magneticinterference(EMI)smallphysicalsizeandverylowpowerdissipation(coreloss)Becare-fulnottooperatetheseinductorstoofarbeyondtheirmaximumratingsforETandpeakcurrentasthiswillsaturatethecore
PulsepowderedirontoroidcoreinductorsBenefitsarelowEMIandabilitytowithstandETandpeakcurrentaboveratedvaluebetterthanferritecores
Rencoferritebobbin-coreinductorsBenefitsarelowcostandbestabilitytowithstandETandpeakcurrentaboveratedvalueBeawarethattheseinductorsgener-atemoreEMIthantheothertypesandthismayinterferewithsignalssensitivetonoiseInductorCodeL47L68L100L150L220L330L470L680H150H220H330H470H680H1000H1500H2200
Manufacturer’sPartNumberSchott67126980671269906712700067127010671270206712703067127040671270506712706067127070671270806712709067127100671271106712712067127130
PulsePE-53112PE-92114PE-92108PE-53113PE-52626PE-52627PE-53114PE-52629PE-53115PE-53116PE-53117PE-53118PE-53119PE-53120PE-53121PE-53122
RencoRL2442RL2443RL2444RL1954RL1953RL1952RL1951RL1950RL2445RL2446RL2447RL1961RL1960RL1959RL1958RL2448
SchottCorp(612)475-1173
1000ParkersLakeRdWayzataMN55391PulseEngineering(619)268-2400POBox12235SanDiegoCA92112RencoElectronicsInc(516)586-556660JeffrynBlvdEastDeerParkNY11729
FIGURE8TableofStandardizedInductorsand
Manufacturer’sPartNumbers
2CompensationNetwork(RCCC)andOutputCapaci-tor(COUT)Selection
RCandCCformapole-zerocompensationnetworkthatstabilizestheregulatorThevaluesofRCandCCaremainlydependantontheregulatorvoltagegainILOAD(max)LandCOUTThefollowingprocedurecalculatesvaluesforRCCCandCOUTthatensureregulatorstabilityBeawarethatthisproceduredoesn’tnecessarilyresultinRCandCCthatprovideoptimumcompensationInordertoguaranteeopti-mumcompensationoneofthestandardproceduresfortestingloopstabilitymustbeusedsuchasmeasuringVOUTtransientresponsewhenpulsingILOAD(seeFigure13)
WorkingVoltage(WVDC)Chooseacapacitorwithawork-ingvoltageatleast20%higherthantheregulatoroutputvoltage
RippleCurrentThisisthemaximumRMSvalueofcurrentthatchargesthecapacitorduringeachswitchingcycleForstep-upandflybackregulatorstheformulaforripplecurrentis
ILOAD(max)cD(max)
IRIPPLE(RMS)e
1bD(max)
Chooseacapacitorthatisratedatleast50%higherthanthisvalueat52kHz
EquivalentSeriesResistance(ESR)ThisistheprimarycauseofoutputripplevoltageanditalsoaffectsthevaluesofRCandCCneededtostabilizetheregulatorAsaresulttheprecedingcalculationsforCCandRCareonlyvalidifESRdoesn’texceedthemaximumvaluespecifiedbythefollowingequations
001cVOUT87c(10)b3cVIN
ESRsands
IRIPPLE(P-P)ILOAD(max)
where
115cILOAD(max)
IRIPPLE(P-P)e
1bD(max)
SelectacapacitorwithESRat52kHzthatislessthanorequaltothelowervaluecalculatedMostelectrolyticcapac-itorsspecifyESRat120Hzwhichis15%to30%higherthanat52kHzAlsobeawarethatESRincreasesbyafactorof2whenoperatingatb20C
15
ApplicationHints(Continued)
IngenerallowvaluesofESRareachievedbyusinglargevaluecapacitors(Ct470mF)andcapacitorswithhighWVDCorbyparallelingsmaller-valuecapacitors3OutputVoltageSelection(R1andR2)
ThissectionisforapplicationsusingtheLM1577-ADJLM2577-ADJSkipthissectioniftheLM1577-12LM2577-12orLM1577-15LM2577-15isbeingused
WiththeLM1577-ADJLM2577-ADJtheoutputvoltageisgivenby
VOUTe123V(1aR1R2)ResistorsR1andR2dividetheoutputdownsoitcanbecomparedwiththeLM1577-ADJLM2577-ADJinternal123VreferenceForagivendesiredoutputvoltageVOUTselectR1andR2sothat
R1V
eOUTb1R2123V
4InputCapacitorSelection(CIN)
Theswitchingactioninthestep-upregulatorcausesatrian-gularripplecurrenttobedrawnfromthesupplysourceThisinturncausesnoisetoappearonthesupplyvoltageForproperoperationoftheLM1577theinputvoltageshouldbedecoupledBypassingtheInputVoltagepindirectlytoCornellDublierTypes239250251UFT300
or350
POBox128PickensSC29671(803)878-6311
NichiconTypesPFPXorPZ
927EastParkwaySchaumburgIL60173(708)843-7500SpragueTypes672D673Dor674D
Box1SpragueRoadLansingNC28643(919)384-2551
UnitedChemi-ConTypesLXSXForSXJ
9801WestHigginsRoadRosemontIL60018(708)696-2000
FIGURE9AluminumElectrolyticCapacitorsRecommendedforSwitchingRegulators
groundwithagoodqualitylowESR01mFcapacitor(leadsasshortaspossible)isnormallysufficient
IftheLM1577islocatedfarfromthesupplysourcefiltercapacitorsanadditionallargeelectrolyticcapacitor(eg47mF)isoftenrequired5DiodeSelection(D)
Theswitchingdiodeusedintheboostregulatormustwith-standareversevoltageequaltothecircuitoutputvoltageandmustconductthepeakoutputcurrentoftheLM2577AsuitablediodemusthaveaminimumreversebreakdownvoltagegreaterthanthecircuitoutputvoltageandshouldberatedforaverageandpeakcurrentgreaterthanILOAD(max)andID(PK)Schottkybarrierdiodesareoftenfa-voredforuseinswitchingregulatorsTheirlowforwardvolt-agedropallowshigherregulatorefficiencythanifa(lessexpensive)fastrecoverydiodewasusedSeeFigure10forrecommendedpartnumbersandvoltageratingsof1Aand3AdiodesVOUT(max)20V
Schottky1A1N5817MBR120P1N5818MBR130P11DQ031N5819MBR140P11DQ04MBR15011DQ05
3A1N5820MBR320P1N5821MBR330P31DQ031N5822MBR340P31DQ04MBR35031DQ05
1N4933MUR1051N4934HER102MUR11010DL1
FIGURE10DiodeSelectionChart
MR85130DL1MR831HER302
FastRecovery1A
3A
30V
40V
50V
100V
16
ApplicationHints(Continued)
BOOSTREGULATORCIRCUITEXAMPLE
Byaddingafewexternalcomponents(asshowninFigure11)theLM2577canbeusedtoproducearegulatedoutputvoltagethatisgreaterthantheappliedinputvoltageTypi-calperformanceofthisregulatorisshowninFigures12and13TheswitchingwaveformsobservedduringtheoperationofthiscircuitareshowninFigure14
TLH11468–13
NotePinnumbersshownareforTO-220(T)package
FIGURE11Step-upRegulatorDelivers12Vfroma5VInput
TLH11468–14
FIGURE12LineRegulation(Typical)ofStep-UpRegulatorofFigure11TLH11468–16
TLH11468–15
FIGURE13LoadTransientResponseofStep-Up
RegulatorofFigure11AOutputVoltageChange100mVdiv(AC-coupled)BLoadcurrent02AdivHorizontal5msdiv
FIGURE14SwitchingWaveformsofStep-Up
RegulatorofFigure11ASwitchpinvoltage10VdivBSwitchpincurrent2AdivCInductorcurrent2Adiv
DOutputripplevoltage100mVdiv(AC-coupled)Horizontal5msdiv
17
ApplicationHints(Continued)
FLYBACKREGULATOR
AFlybackregulatorcanproducesingleormultipleoutputvoltagesthatarelowerorgreaterthantheinputsupplyvolt-ageFigure15showstheLM1577LM2577usedasafly-backregulatorwithpositiveandnegativeregulatedoutputsItsoperationissimilartoastep-upregulatorexcepttheoutputswitchcontolstheprimarycurrentofaflybacktrans-formerNotethattheprimaryandsecondarywindingsareoutofphasesonocurrentflowsthroughsecondarywhencurrentflowsthroughtheprimaryThisallowstheprimarytochargeupthetransformercorewhentheswitchisonWhentheswitchturnsoffthecoredischargesbysendingcurrentthroughthesecondaryandthisproducesvoltageattheoutputsTheoutputvoltagesarecontrolledbyadjustingthepeakprimarycurrentasdescribedinthestep-upregulatorsection
VoltageandcurrentwaveformsforthiscircuitareshowninFigure16andformulasforcalculatingthemaregiveninFigure17
FLYBACKREGULATORDESIGNPROCEDURE
1TransformerSelection
Afamilyofstandardizedflybacktransformersisavailableforcreatingflybackregulatorsthatproducedualoutputvolt-agesfromg10Vtog15VasshowninFigure15Figure18liststhesetransformerswiththeinputvoltageoutputvoltagesandmaximumloadcurrenttheyaredesignedfor2CompensationNetwork(CCRC)andOutputCapacitor(COUT)Selection
AsexplainedintheStep-UpRegulatorDesignProcedureCCRCandCOUTmustbeselectedasagroupThefollow-ingprocedureisforadualoutputflybackregulatorwithequalturnsratiosforeachsecondary(iebothoutputvolt-ageshavethesamemagnitude)TheequationscanbeusedforasingleoutputregulatorbychangingRILOAD(max)toILOAD(max)inthefollowingequations
AFirstcalculatethemaximumvalueforRC
750cRILOAD(max)c(15VaVIN(min)N)2
RCs
VIN(min)2
TLH11468–17
WhereRILOAD(max)isthesumoftheloadcurrent(magni-tude)requiredfrombothoutputsSelectaresistorlessthanorequaltothisvalueandnogreaterthan3kX
BCalculatetheminimumvalueforRCOUT(sumofCOUTatbothoutputs)usingthefollowingtwoequations
COUTt
and
VIN(min)cRCcN2c(VIN(min)a(374c105cLP))
487800c(15V)2c(15VaVIN(min)cN)
Thelargerofthesetwovaluesmustbeusedtoensureregu-latorstabilityCOUTt
019cRCcLPcRILOAD(max)
15VcVIN(min)
FIGURE16FlybackRegulatorWaveforms
TLH11468–18
T1ePulseEngineeringPE-65300D1D2e1N5821
FIGURE15LM1577-ADJLM2577-ADJFlybackRegulatorwithgOutputs
18
ApplicationHints(Continued)
DutyCycle
D
VOUTaVF
N(VINbVSAT)aVOUTaVF
VOUT
N(VIN)aVOUT
D(VINbVSAT)LPc52000NRILOADDIcaPK
bh1D2VOUTaVF
VINa
NVOUTaN(VINbVSAT)
ILOADILOADDI
aIND
1bD2
6A
N
PrimaryCurrentVariationPeakPrimaryCurrentSwitchVoltagewhenOffDiodeReverseVoltageAverageDiodeCurrentPeakDiodeCurrentShortCircuitDiodeCurrentPowerDissipationofLM1577LM2577
DIPIP(PK)VSW(OFF)
VRID(AVE)ID(PK)
PD
025X
NRILOAD2
a
1bDNILOADD
VIN
50(1bD)
J
NeTransformerTurnsRatioe
numberofsecondaryturnsnumberofprimaryturns
heTransformerEfficiency(typically095)RILOADelaILOADlalbILOADlFIGURE17FlybackRegulatorFormulas
ThisformulacanalsobeusedtocalculatethemaximumESRofasingleoutputregulator
AtthispointrefertothissamesectionintheStep-UpReg-ulatorDesignProcedureformoreinformationregardingtheselectionofCOUT
CCalculatetheminimumvalueofCC585cCOUTcVOUTc(VOUTa(VIN(min)cN))CCt
RC2cVIN(min)cN
DCalculatethemaximumESRoftheaVOUTandbVOUToutputcapacitorsinparallel
87c10b3cVIN(min)cVOUTcN
ESRallESRbs
RILOAD(max)c(VOUTa(VIN(min)cN))
19
ApplicationHints(Continued)
3OutputVoltageSelection
ThissectionisforapplicationsusingtheLM1577-ADJLM2577-ADJSkipthissectioniftheLM1577-12LM2577-12orLM1577-15LM2577-15isbeingused
WiththeLM1577-ADJLM2577-ADJtheoutputvoltageisgivenby
VOUTe123V(1aR1R2)ResistorsR1andR2dividetheoutputvoltagedownsoitcanbecomparedwiththeLM1577-ADJLM2577-ADJinter-nal123VreferenceForadesiredoutputvoltageVOUTselectR1andR2sothat
R1V
eOUTb1R2123V4DiodeSelection
TheswitchingdiodeinaflybackconvertermustwithstandthereversevoltagespecifiedbythefollowingequationVIN
VReVOUTa
N
AsuitablediodemusthaveareversevoltageratinggreaterthanthisInadditionitmustberatedformorethantheaverageandpeakdiodecurrentslistedinFigure175InputCapacitorSelection
TheprimaryofaflybacktransformerdrawsdiscontinuouspulsesofcurrentfromtheinputsupplyAsaresultafly-Transformer
TypeLPe100mH
Ne1
InputVoltage5V5V5V10V10V10V12V12V12V15V15V15V
DualOutputVoltage
g10Vg12Vg15Vg10Vg12Vg15Vg10Vg12Vg15Vg10Vg12Vg15V
backregulatorgeneratesmorenoiseattheinputsupplythanastep-upregulatorandthisrequiresalargerbypasscapacitortodecoupletheLM1577LM2577VINpinfromthisnoiseFormostapplicationsalowESR10mFcapwillbesufficientifitisconnectedveryclosetotheVINandGroundpins
Inadditiontothisbypasscapalargercapacitor(t47mF)shouldbeusedwheretheflybacktransformerconnectstotheinputsupplyThiswillattenuatenoisewhichmayinter-ferewithothercircuitsconnectedtothesameinputsupplyvoltage
6SnubberCircuit
A‘‘snubber’’circuitisrequiredwhenoperatingfrominputvoltagesgreaterthan10VorwhenusingatransformerwithLPt200mHThiscircuitclampsavoltagespikefromthetransformerprimarythatoccursimmediatelyaftertheoutputswitchturnsoffWithoutittheswitchvoltagemayexceedthe65VmaximumratingAsshowninFigure19thesnub-berconsistsofafastrecoverydiodeandaparallelRCTheRCvaluesareselectedforswitchclampvoltage(VCLAMP)thatis5Vto10VgreaterthanVSW(OFF)UsethefollowingequationstocalculateRandCCtRs
002cLPcIP(PK)2(VCLAMP)2b(VSW(OFF))2
MaximumOutputCurrent325mA275mA225mA700mA575mA500mA800mA700mA575mA900mA825mA700mA
192c10b4LPcIP(PK)2
Powerdissipation(andpowerrating)oftheresistoris
VCLAMPaVSW(OFF)bVIN2
PeR
2
VCLAMPaVSW(OFF)bVIN2
c
2
JJ
J
1
ThefastrecoverydiodemusthaveareversevoltageratinggreaterthanVCLAMP
2
LPe200mHNe05
3
LPe250mHNe05
Transformer
Type
123
Manufacturers’PartNumbersAIE326-0637330-0202330-0203
PulsePE-65300PE-65301PE-65302
RencoRL-2580RL-2581RL-2582
TLH11468–19
FIGURE19SnubberCircuit
FIGURE18FlybackTransformerSelectionGuide
20
ApplicationHints(Continued)
FLYBACKREGULATORCIRCUITEXAMPLE
ThecircuitofFigure20producesg15V(at225mAeach)fromasingle5VinputTheoutputregulationofthiscircuitisshowninFigures21and22whiletheloadtransientre-sponseisshowninFigures23and24SwitchingwaveformsseeninthiscircuitareshowninFigure25
TLH11468–20
T1ePulseEngineeringPE-65300D1D2e1N5821
FIGURE20FlybackRegulatorEasilyProvidesDualOutputs
TLH11468–21TLH11468–22
FIGURE21LineRegulation(Typical)ofFlyback
RegulatorofFigure20a15VOutputFIGURE22LineRegulation(Typical)ofFlyback
RegulatorofFigure20b15VOutput
21
ApplicationHints(Continued)
TLH11468–24
TLH11468–23
FIGURE23LoadTransientResponseofFlyback
RegulatorofFigure20a15VOutput
AOutputVoltageChange100mVdivBOutputCurrent100mAdivHorizontal10msdiv
FIGURE24LoadTransientResponseofFlyback
RegulatorofFigure20b15VOutput
AOutputVoltageChange100mVdivBOutputCurrent100mAdivHorizontal10msdiv
TLH11468–25
FIGURE25SwitchingWaveformsofFlybackRegulatorofFigure20EachOutputLoadedwith60X
ASwitchpinvoltage20VdivBPrimarycurrent2Adiv
Ca15VSecondarycurrent1Adiv
Da15VOutputripplevoltage100mVdivHorizontal5msdiv
22
PhysicalDimensionsinches(millimeters)
TO-3MetalCanPackage(K)
OrderNumberLM1577K-12883LM1577K-15883orLM1577K-ADJ883
NSPackageNumberK04A
23
PhysicalDimensionsinches(millimeters)(Continued)
0300WideSOPackage(M)
OrderNumberLM2577M-12LM2577M-15orLM2577M-ADJ
NSPackageNumberM24B
MoldedDual-In-LinePackage(N)
OrderNumberLM2577N-12LM2577N-15orLM2577N-ADJ
NSPackageNumberN16A
24
PhysicalDimensionsinches(millimeters)(Continued)
TO-220StraightLeads(T)
OrderNumberLM2577T-12LM2577T-15orLM2577T-ADJ
NSPackageNumberTO5A
TO-220BentStaggeredLeads(T)
OrderNumberLM2577T-12FlowLB03LM2577T-15FlowLB03orLM2577T-ADJFlowLB03
NSPackageNumberT05D
25
LM1577LM2577SeriesSIMPLESWITCHERStep-UpVoltageRegulatorPhysicalDimensionsinches(millimeters)(Continued)
5-LeadTO-263(S)
OrderNumberLM2577S-12LM2577S-15orLM2577S-ADJ
NSPackageNumberTS5B
LIFESUPPORTPOLICY
NATIONAL’SPRODUCTSARENOTAUTHORIZEDFORUSEASCRITICALCOMPONENTSINLIFESUPPORTDEVICESORSYSTEMSWITHOUTTHEEXPRESSWRITTENAPPROVALOFTHEPRESIDENTOFNATIONALSEMICONDUCTORCORPORATIONAsusedherein1Lifesupportdevicesorsystemsaredevicesorsystemswhich(a)areintendedforsurgicalimplantintothebodyor(b)supportorsustainlifeandwhosefailuretoperformwhenproperlyusedinaccordancewithinstructionsforuseprovidedinthelabelingcanbereasonablyexpectedtoresultinasignificantinjurytotheuser
NationalSemiconductorCorporation2900SemiconductorDriveNationalSemiconductorGmbHLivry-Gargan-Str10NationalSemiconductorJapanLtdSumitomoChemical2Acriticalcomponentisanycomponentofalifesupportdeviceorsystemwhosefailuretoperformcanbereasonablyexpectedtocausethefailureofthelifesupportdeviceorsystemortoaffectitssafetyoreffectiveness
NationalSemiconductorHongKongLtd13thFloorStraightBlockNationalSemiconductoresDoBrazilLtdaRueDeputadoLacordaFrancoNationalSemiconductor(Australia)PtyLtdBuilding16
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